Johnson,
This is the stair I was talking about. Looks simple. Was also relatively easy to make (in SE
). You tell me how you would handle it, there are some tricky features not obvious from the picture, I'm curious.
First part was design, but that's what my job is. The stairwell was to be built in a corner, so it had to be angled. I was limited in the angled extension where it starts on floor level and the long run up needed a midway platform on defined height to give access to an intermediate level in the building. The guy's daughter, studying architecture, had given it a go but she couldn't make it "real" enough. The left angle turn was also designed as a straight angle, which gives you a stair that is impossible to climb in the inside corner. So the "break" in the corner was absolutely necessary. The dark grey "stuff" you see on top of part of the stair in the picture was a help-part to check that the turn in the stair had a gradual change of level with more or less equal sized flats to step on.
The steps have 3 bends : one under the flat to give it strength and a 2-step end for strength and to create a stop for your feet. Straight steps are easy, the ones in the corner are lofted flanges. They were pre-designed oversized.
The sides of the stairwell were shaped and cut in bent form to get exact dimensions and to keep left and right side level, even if they are shaped differently. They were also first designed as one huge part, to be split in separate parts afterwards. First split was functional for assembly : stairs could not be transported or put in their location if they would have been one part. Second reason is sheet size : you can't go beyond what fits on one sheet.
The fun part starts when finishing the steps around the bend. For this I put the lot in assembly - of course by using reference planes instead of faces and edges - and used the sides of the stair to cut the steps. In SE this reflects back to the individual parts. To ease assembly the entire construction is also aligned with "tabs and slots". Each step has small tabs on the ends, the sides of the stair has slots where the tabs fit in. The slots in the sides "listen" to the position of the tabs on the steps.
The whole setup was "intelligently" parametric. I had to play with the dimensions of the steps to get a smooth running stair. I changed the size of the "angle cut-off" in the inside of the bend to make the cutback on the steps not over-complicated. I had to tweak the tab-to-slot position because you don't want slots across a bend since this would distort the functioning.
The stair has been constructed, based on the flattened files I provided, temporarely been installed and should meanwhile have been disassembled and sent out for coating.
