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I'm getting "Diameter must be greater than ..." errors on every tool I edit.

6 REPLIES 6
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Message 1 of 7
simspacetn
375 Views, 6 Replies

I'm getting "Diameter must be greater than ..." errors on every tool I edit.

I'm experiencing a error I've never seen before.
Every tool that I edit shows the one or both of these errors (see screenshots below) ...

  • "Diameter must be greater than the diameter of the tool shaft" or 
  • "Diameter must be greater than the reference diameter"

I've had these tools defined in Fusion for over a year and have never seen these errors until yesterday. 
Any idea why this is happening? 
Thanks

simspacetn_0-1714527769697.png 

simspacetn_1-1714527800001.png

 

 

6 REPLIES 6
Message 2 of 7
a.laasW8M6T
in reply to: simspacetn

Hi

This Is a Bug that has been logged

I'm not sure when a Fix will be available though

Seems Maybe to be an issue with Inch tools, I haven't noticed the problem myself.

 

You can Re-enter the value and it should correct but that's quite annoying

Message 3 of 7
simspacetn
in reply to: a.laasW8M6T

Do we know if this bug is affecting toolpaths? I ran a 6061 part tonight, nothing too challenging. The toolpath looked good in the simulation. When I ran the part the 1/2" end mill snapped. 

 

IMG_8122.jpeg

Message 4 of 7
a.laasW8M6T
in reply to: simspacetn

I wouldn't think so, Its possible that part lifted in the Vice, Seems to be a bit heavy of a cut, without seeing the File its hard to comment.

 

Its pretty hard to break 1/2" carbide endmill in ali

Message 5 of 7
simspacetn
in reply to: a.laasW8M6T

@a.laasW8M6T Ahhh yes! After stopping the machine I noticed that the part was slightly tilted in the vice, but the Mitee Bite Talons kept if from getting ripped out. I was thinking the crash and snap of the end mill caused that to happen. But it makes sense that it was the other way around.

 

Looking at the part now, I can see how the lift caused the cutter to dig deeper into the material and snap the end mill. Looking at my toolpath, I forgot to reduce my stepover. It was cutting a 3/4" depth at 6,000 RPM and I left the stepover at 50%. 🤦🏻‍

Message 6 of 7
seth.madore
in reply to: simspacetn

Would you be able to share your Fusion file here?
File > Export > Save to local folder, return to thread and attach the .f3d/.f3z file in your reply.


Seth Madore
Customer Advocacy Manager - Manufacturing
Message 7 of 7
simspacetn
in reply to: seth.madore

Sure @seth.madore, here's a link to the file: https://a360.co/4aVkcv7.
It was too big to attach it to the post.

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