It seems like blend is adding the axial allowance to the radial allowance and leaving twice as much on the sides. I've set both to 0.2mm and it's correct on the depth but you can see in the image below where the part on the right is done with parallel there's a step at the corner where blend takes over. I've attached the file. It seems that setting the radial allowance to 0 and the axial to 0.2mm give 0.2mm on the sides and bottom like I need.
Thanks Mark
Mark Hughes
Owner, Hughes Tooling
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