Hi,
I see that you have a good solution to the problem from @Johanna_Esteban. I observed some additional details that you could use for understanding as well.
When I attempt to UNION the two solids by selecting everything with a window I get the same error you have reported. When I try to UNION by selecting the two solids by clicking on each of them with the cursor I get the same code, unless I have shaded them. With the Visual Style set to Conceptual I get "Error Code Number is 55000" on click-select but still the same error as original with window-select.
By sliding one part away from the other slightly (following the edge direct so they stay inline) I am able to UNION the two (yes parts can be separated and still be UNIONed). Similarly, when I slide one rail into the other by a tiny amount along the linear rail direction they UNION also. This indicated a "super-geeky" problem with how the starting interface is mating up.
I moved one of your solids away from the other by .05 along the linear meeting point. I set my UCS using a 3-point method so as to get a straight view through the .05 gap. I could not readily notice any visible variance in flatness where the two solids meet. I created a boundary of the left face using simple lines and I moved that set of lines into the gap by .025 and the profile appeared flat from a TOP view. However, I set the UNITS precision all the way up to max decimal places and looked at individual line segments to see their X starting and ending points. There is a difference in the start and end points of some of the lines generated from your end profile.
You could dig deeper to find more detail but the fact remains that the interface joint of these "rails" has a mathematical error that is interrupting the UNION command when the rails meet (not a flush joint).
My solutions would be one of the following...
- Place a thin cube between the two rail pieces and subtract the cube from both. This will union them but you can use Separate to make them individual again. The I would loft a new solid from the end profile of one to the other, then UNION all three.
OR
- Create a bridge piece to span the joint, then move the rails back together so that the bridge piece is occupying the same space in each of the rails, then UNION.
I attached a file showing the profile I generated and the resulting flattened profile. Take a peek at the properties for lines in the top row profile.
Hope that helps too.
Blaine
Blaine Young
Senior Engineering Technician, US Army
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