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I am posting this in case some other poor soul has a similar issue to myself.
I have made it common practise to constrain my sub assemblies to the master assemblies, however I have not got into the habit of doing it for tube and pipe assemblies.
I have spent the last day trying to find a misalignment issue in my tube and pipe assermbly. Extra bends and lengths of pipe were appearing between points i selected to make up for misalignment between the points.
My assembly is very intricate and extensive. After a while I realised that my points were not aligned because some of my pipe run was not square. I spent hours tracing the routes back looking for some reason why the pipes were not square and reconstrained/reconnected many pipe sections and equipemnt.
Finally I have figured out what was wrong! One of my tube and pipe runs files had rotated by 0.00031deg and my main tube and pipe runs file had rotated by a smaller amount. No idea why this would happen, but I will be taking steps to prevent it in future.
I applied flush constraints between my master assembly and the main tube and pipe assembly. And between the main tube and pipe assembly and each runs file.
Bingo, quick update and everything is square and lines up again.
Solved! Go to Solution.