Flat pattern error

[CADZLTM4]

Just wanted to post this error like asked. I tried to make a flat pattern of a sheet metal part. I've tried both sides as a stationary face and the same error occurred.

[TheCADWhisperer]

@CADZLTM4 

Can you File>Export your *.f3d file to your local drive and then Attach it here to a Reply?

[CADZLTM4]

Here you go, The only odd thing is that I have a "combine" cut for 2 posts 

[TheCADWhisperer]

@CADZLTM4 

There is no Rip in these corners.

Cannot work in the real world without at least a microscopic gap.

[CADZLTM4]

Just added a 1/16" gap and still the error happened.

[TheCADWhisperer]

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@CADZLTM4 wrote:

Just added a 1/16" gap and still the error happened.

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No new edited file Attached?

Why is that?

To drag this out?

[CADZLTM4]

wasn't thinking, still early

[TheCADWhisperer · Accepted solution]

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@CADZLTM4 wrote:

wasn't thinking, still early

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I guess that explains it.

There are still two more corners to Split.