How would you machine this part? Specifically the top surface and the pocket on the top surface. I have a 3 axis router.
Hi @Cave_Master
It looks as if you've got a pretty good handle on this.
Personally, I like using ball nose tools when milling contoured surfaces. I feel like they give me a better, consistent surface finish and consistent stock removal. Obviously, to get the sharp corner in the pocket, you will need to use a flat endmill or a really small ball nose tool.
If you can get away with leaving a small fillet at the bottom, I'd go with the ball nose route. You can do multiple offsets with the pencil strategy to work your way in from the remaining material.
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