How would I get the sweep feature to get rid of all this material? It's leaving a thin wall on my part, even after extending my sketch beyond the stock.
Sweep feature leaving thin walls
I could not see why your Profile was not acting as desired but there must have been an oncontinuity I guess. I created a new sketch and made sure it was adequate
Accepted solution
If you Trim the indicate line, in your sketch, the Sweep works fine.
John Hackney, Retired
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Because that line really is hiding a fourth profile. In the animated GIF below, at the beginning you see three profiles. Then I use a Crossing Windows to select across the line and then you see four profiles.
John Hackney, Retired
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