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Need help designing diff cover.

Anonymous

Need help designing diff cover.

Anonymous
Not applicable
‎08-30-2018 03:11 PM

Looking at making this diff cover. It is similar to the one in the picture. I am working in sheet metal because I want to cut the entire dome piece out on a cnc plasma cutter then bend it with my finger brake press.

The Issue i am having is filling in the gaps. I know they all need to be flanges so i can properly unfolt it, but can't get a flange to stretch the complex geometry.

Should I try designing this in another way such as in models?

dana help.png
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Anonymous
Not applicable
‎08-30-2018 03:38 PM
The real part image you posted is 2 separate pieces of sheet metal and a separate blank for the drain plug.

There is a flange piece with the bolt holes, and then a folded piece that flares out around the diff.
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Anonymous
Not applicable
in reply to Anonymous
‎08-30-2018 04:53 PM

I agree, but I am having trouble making the upper part that wraps around., not the flange.

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melvinbrian3d
Advocate
Advocate
‎08-30-2018 05:35 PM

if you have the measures or share your .f3d file, upload here.

 

thanks!


MelvinBrian3D
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Anonymous
Not applicable
in reply to melvinbrian3d
‎08-30-2018 08:43 PM

I would be glad to! Hope you have a good solution!

Diff cover sheet metal v1.f3d
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dwoodville
Enthusiast
Enthusiast
in reply to Anonymous
‎12-06-2020 12:05 PM

I'm trying to do the same exact thing with a Ford 8.8 diff. Was there any solution to this as I'm stuck in the same spot. 

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etfrench
Mentor
Mentor
in reply to dwoodville
‎12-06-2020 12:17 PM

Try it like this:

dana helpR.jpg

ETFrench

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dwoodville
Enthusiast
Enthusiast
in reply to etfrench
‎12-06-2020 12:27 PM

Yes that's what I ultimately am trying but it is rather difficult to acquire the angles and everything that is needed. 

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etfrench
Mentor
Mentor
in reply to dwoodville
‎12-06-2020 12:29 PM

Start by making a solid model.  This will give you the necessary angles and sizes.

ETFrench

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dwoodville
Enthusiast
Enthusiast
in reply to etfrench
‎12-06-2020 12:30 PM

What tool would be best for a solid model? Lofting the corners doesn't seem to work. 

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etfrench
Mentor
Mentor
in reply to dwoodville
‎12-06-2020 12:56 PM

Here's a crude screencast showing one way to do it.  Another way would be to use the loft tool.

ETFrench

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dwoodville
Enthusiast
Enthusiast
in reply to etfrench
‎12-06-2020 01:01 PM

Thank you for the video showing how you did things. I'm working on it and will report back if I can make things work. 

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