I am currently building a warehouse batch picking simulation in FlexSim for an order picking system.
Project Overview
The main idea of my project is to simulate a manual batch picking process where:
- Inventory is initialized based on a master SKU table
- Orders are processed according to a daily Picking List
- A picker uses a trolley with limited capacity (15 items)
- The picker travels to storage locations, picks products, returns to depot when full, unloads, and continues until the entire picking list is completed
- After picking, products should eventually be sorted by customer code
The problem is that, the quantity of items in each batch seems to be picked incorrectly compared to the table data, and the process also gets stuck on the final items. Is there a way to fix this?
