@k7michal wrote:
I uploaded and merged the 2 layer DRC rules issued by OSHpark, and reran the CAM Processor and uploded the gerbers and still the same issue of no border came up....
I've not played with the OSHpark rules but if they're DRC rules they shouldn't affect the CAM output. The default CAM jobs that ship with Eagle should produce a separate "outline only" file. It used to be called <board-name>.dim on the old CAM processor; I can't remember what it's called now.
@k7michal wrote:
Then after poking around I learned that the Excellon format only processes layers 1-16. Am I tracking this correctly?
Excellon is the format of the drill file, which doesn't really care about any of those layers as it only describes the drills (holes, vias, PTH pads)
@k7michal wrote:
I guess the question is, will these gerbers work for another fab house that is expecting a border outline on layer 20?
Most board houses don't deal with Eagle native files (.brd/.sch) so they don't care about Eagle's layer numbering. What they care about is the content of the Gerber files. Most will want the outline to be present in all Gerber files as well as by itself in an explicit dimension file. Normally, this is what you get with Eagle's default CAM jobs.
So I guess the question is, have you modified the CAM job at all? Can you post any of your files here, or are they commercially sensitive?