** WARNING 302105 ** Flow solution failed to converge within the allowed iterations.

[kasi2301]

Dear All, 

I need the suggestion/ recommendation, about this warning, 

This case normal injection is running completed, as per schedule.

But sequential  condition injection I face this issue, and analysis is keep on running condition and not completed after 4 or 5 days later also. 
** WARNING 302105 ** Flow solution failed to converge within the allowed iterations.
need a Solve the running time issue, kindly support me.

Attached log file for reference.

[mppkumar · Accepted solution]

Hi @kasi2301 

Observation:
1) Part volume (186cm3) is very less compared to hot runner volume (2565cm3). this is not the best practice. consult your hot runner supplier.
2) Injection time specified : 4.5s
Hope hot runner itself not filled within 5.14sec or just reaching the hot gate
3)Pressure also very high @ 25% of filling stage : 102MPa

Suggestion:
1)Optimize hot runner design - hope this will solve the issue
2)Try faster filling

[kasi2301]

-

[kasi2301]

hello Sir,
Thank you for the valuable suggestion, let me try this option and I'll share the feed back to here.  

[kasi2301]

Dear Sir,

I tired above solution but still not solve that issue.

Kindly share the another possibility.  

https://knowledge.autodesk.com/support/moldflow-insight/learn-explore/caas/CloudHelp/cloudhelp/2021/...

[mppkumar · Accepted solution]

Hi @kasi2301 

may i know the results of faster filling and optimized hot runner design

also you can try to increase the tolerance, this may reduce results accuracy 

[kasi2301]

Hello @mppkumar

 This method also not working 

[vasyabc]

@kasi2301 : Error might be due to valve gate control using flow front. instead try for valve gate control using specified time. 

[kasi2301]

Hello,

Let me check that case also , share the feedback asap.
Thank you 

[kasi2301]

Hello @vasyabc ,  I check Valve gate - open specific time also same error ocuur. 😕