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Packing time optimizing

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Message 1 of 2
ktr.mech
1090 Views, 1 Reply

Packing time optimizing

Hello Moldflow users,

 

Can you please explain my doubt

How to find the adequate packing time in moldflow?

Why i am asking is in actual injection mold we are using 2 to 6 sec sec only,For all parts.

How can understand this concept in moldflow about packing time ?

 

 

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Message 2 of 2
bernor_mf
in reply to: ktr.mech

Hi @ktr.mech ,

Basically, how long the packing time could be depends on freeze off of part and gate.

If gate freeze off too soon, well, then packing has no longer an effect in part.

This is the main for packing time optimization.

There are a couple of more things to keep in mind though.

 

Have a look at this:

@mppkumar  answers this very well in:
How to set a packing profile?  Which I copied in below:
"Important results to check:
- volumetric shrinkage plot
- frozen layer fraction
- time to reach ejection temperature
- bulk temperature


Optimization:
1) Note down time at V/p switch over is done (T1)
2) identify gate freeze time thru frozen layer fraction result (T2)
3) Plot X-Y plot of pressure at end fill node - note peak pressure time (T3) and when pressure becomes zero (T4)
4) Calculate average (T5) of T3 & T4
5) Constant pressure time (T6)= T5-T1
6) Decay time (T7) = T2-T5

Set packing profile as below and run initial iteration
Time % Max. Injection Pressure
0 80%
T6 80%
T7 0%

 

If volumetric shrinkage is low near gate, decrease decay time (T7)
If volumetric shrinkage is high near gate, increase decay time (T7)

If higher volumetric shrinkage at end of fill regions , need to increase packing pressure and pressure time (T6)
If lower volumetric shrinkage at end of fill , try to decrease packing pressure and constant pressure time (T6)

for increasing packing time need to increase the gate size too"


On-line help:
Packing profiles
Pack Analysis Quick Start Tutorial

Hope this helps.

Regards,

Berndt

 

 

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