Preparing for 3D printing / Smoothing / Bevel

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Hi!
This is first time I'm using May. It may be stupid way of doing the model in that way but I think I come to design that I like. This object is a housing pod that carries a tablet for my car and I'm going to print it but have some problem.
Here is the final draft
The first one is the sharp edges. I cant use the bevel function here or any sculpting tools to smooth/round the corner
As you see the picture below there two objects on my design. I couldnt make it one. Combining objects doesnt actually combines it. I tried boolean operation with no success. I think the bevel fails because of my design attitude. Is there a way to do an union object?
Since it is gonna be printed in a 3d printed I need more resolution. Smoothing operations fails everytime. Any tricks for that?