Sub-assembly loses constraints

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Hi All,
I have a subassembly of 6 in. piping layout that has a total of 9 parts with 2 iparts. So when we put it in the top assembly we have to make 1 part of it flexible, because it's used on the left and right and the top elbow needs to be able to rotate. We would like to use it on several platforms. There is a total of 3 constraints used, axis to axis twice and one flush mate. Everything is fine until we make that top elbow flexible; then every other constraint in the subassembly blows up. We have deleted all constraints and rebuilt it, we have deleted it completed and started from scratch. We're thinking it may be something with one of the iparts, we've eliminated everything else we can think of. Any help will be greatly appreciated.
LaMonte B.