Constraint two wheel to cross a random Path

Constraint two wheel to cross a random Path

Anonymous
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Message 1 of 60

Constraint two wheel to cross a random Path

Anonymous
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Good Morning to everyone! I've a problem with a guide who have to cross a random path. I've used the transitional constrant but it doesn't worked. Sorry for my bad english, i'll post below  my system in a .zip file so it will be easier to understand what is the problem. 

 

I'll post even a screen of my system

 

System.png

 

 

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Message 41 of 60

Anonymous
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@JDMather The timeline is about March, but obviously i need to understand if i have to change the path and other things, before

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Message 42 of 60

JDMather
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Might (probably) wouldn't make any difference.

But Dynamic Simulation is a complex topic.

In the past I have run into trouble that was very difficult to track down - turned out to be a mistake in a sketch.

 

What I have found from experience of teaching students to do this stuff is the sketching foundation gives me a good indicator of how well they will understand the Degrees of Freedom and Assembly Constraints/Joints when we get deep into Dynamic Simulation.  If I found multiple issues in their sketches, I would expect difficulty when we got to Dynamic Simulation.  Many of our labs are case studies of the work of other people.  We have learned to verify any work done by someone else before we use it in our own work.  I point out example issues and say, "Now go find all the similar issues."  If similar issues still exist on second check - I know it is going to be a long long semester...

Yes, these issues might not really have anything to do with the actual Dynamic Simulation, but if the student has trouble recognizing really basic stuff, the Dynamic Simulation issues are going to be really confounding.


-----------------------------------------------------------------------------------------
Autodesk Inventor 2019 Certified Professional
Autodesk AutoCAD 2013 Certified Professional
Certified SolidWorks Professional


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Message 43 of 60

Anonymous
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@JDMather The dynamic simulation is something totally new to me. And also use software like inventor for 3D modeling. I'm used to doing everything on pen and paper, not computer. Unfortunately in the university we have never used software of that type, apart for something that had to do with the basics. However, it would be easier for me to understand if there was some book / tutorial that can guide me step by step to make me understand how to do things.

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Message 44 of 60

j.palmeL29YX
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I’m sorry for this. I’m learning Inventor and I’m using it since 3 weeks about, ...
I’m sorry if this discussion has become a kind of “lesson” about the bases. (Post #31)

 

Don't worry. Here are a lot of Experts willing to help others.


tell us ALL things what you want or need. (Post #30)

 

In Post #33 you tell us what you want to achive, and I hoped that's all what you need ("I need to see that my system, a chassis with a trolly, is able to travel the path")

 

But now in Post #35 we read about a lot of additional, but not specified conditions ... 😞

 

Before reading this I created an animation (Dynamic Simulation) how to move a "trolly" along a path. (See attachment, not yet optimized).
The difference to the above linked example (train along path) here the wheel axles are fixed at the chassis (in the example above they can rotate about the vertical axis). If you are interested I can post the Inventor files too.
But I'm not sure if this (Dynamic Simulatin) will be the right way to archieve what you need. We should know what still happens while transporting (the work environment is very complex and full of obstacles - hmmm, whatever that means?)


But I'm with @JDMather: First you (we) need a stable modell which can be modified if necessary without of getting a chaotic assembly.

Then we should know what shall happen while the trolley moves along the path.

Then we can try to help you to find a solution.

 

cu

Jürgen Palme
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Message 45 of 60

Anonymous
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I had already seen your video "train along a path", I didn't think you were the author of that video 🙂 However, that video was not enough, for me as a beginner, to understand how to apply it to my case. The dynamic simulation, and more generally, the animation of my system, is what I need to understand how to possibly modify my path and my whole system. I just need the animation. The rest, for me, comes later, because there will be probably other problems, but they will be geometric problems, or weight problems.

 

If you want an example of what i want to do, i'll show you.

 

https://ibb.co/cNdpGq2

 

the transparent part is a rotating table, which serves to orient the magnets that I have to transport, in the two working positions. That degree of freedom is independent of the rest and has nothing to do with the problems I've discussed so far but I want to show you what my idea is.

 

https://ibb.co/4FNwMcQ

 

In the second image, you can see my working environment from above view. Those two systems that you see below the red line are the magnets that I have to carry with my cart. They are already in the two final work positions. The red line would be the track on which to move the cart. The problem is that black arch at the bottom, which is a rail, which I cannot touch, so my workspace is very small. The blue lines, on the other hand, are used to make it clear that I cannot go to that area.

 

https://ibb.co/F5BxRzr

 

The third picture is the same but it's a side view, to understand better.

 

Now i hope that my problems are explained. I need to animate that guide because i have to understand if i can use that path, what i have to change or/and implement.

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Message 46 of 60

j.palmeL29YX
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@Anonymous wrote:

I need to animate that guide because i have to understand if i can use that path, what i have to change or/and implement.


 

Above I have posted two videos where you can see how the result of an animation from a Dynamic Simulation can look like.( Instead of the locomotive you can imagine your trolley.) The result is close to the behavior of a real mechanism.
On the one hand I wanted to test if something like this works. Secondly, you should check if such an animation meets your expectations in principle. Is this something you expect and can you derive the desired knowledge from such an animation?

 

Unfortunately, I can't open your files at the moment. In two or three days I'll get my computer back from the repair (I hope). Then I can take a closer look at your problem. If you can wait that long ...

Jürgen Palme
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Message 47 of 60

Anonymous
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@j.palmeL29YX Yes, both video that you posted above are right and I want to achieve something like this if it was possible. But I don’t understand how to do the Dynamic Simulation . If you could send me the cad Files, maybe I can see what you’ve done. 

However don’t worry, I can wait until your pc is repaired, and thank you for your help 🙏🏻

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Message 48 of 60

j.palmeL29YX
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@Anonymous wrote:

 

don’t worry, I can wait until your pc is repaired,


 

The repair of my laptop takes longer than I thought. (I'm afraid +3 weeks (?) )
Maybe you can save your project in .stp format and upload it here (zip). Then I could open it with an older Inventor version and look for a solution.

 

 

 

 

Jürgen Palme
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Message 49 of 60

j.palmeL29YX
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Thanks for the reminder. Indeed, in the meantime I really forgot you, sorry sorry. 

 

Is >>this<< what you're looking for? 

Attached you find the Inventor 2021 model. I did not correct all your parts (see the hints of @JDMather  above). I spent my time only to realize the wanted functionality. 
Analyse the model and check if this helps you to get what you need. 

Jürgen Palme
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Message 50 of 60

Anonymous
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@j.palmeL29YX Thank you very much to help me! 

In this period, i've fixed many things in my work, and i've written in private to you, because i wanted to understand some little things.

I've opened your work you've linked 2 months ago, called "Train along path" and i've trying to "replicate" it but in my case. I've trying to understand what kind of joint and constraits you've choosen to make that work, but in my case, there are some joints who doesn't work.

The files are this, can you help me to make this, please?

If you go to Environments>>Dynamic Simulation, you should see what i've done

 

However, @j.palmeL29YX the file you've attached in the last message it's not correct, because it's not fixed and the dynamic simulation doesn't work

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Message 51 of 60

j.palmeL29YX
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@Anonymous wrote:

 

However, @j.palmeL29YX the file you've attached in the last message it's not correct, because it's not fixed and the dynamic simulation doesn't work


 

You have not answered the most important question - whether the video linked above (Post #49) shows the result you expected.

If not, then I don't need to spend more time in this direction. 

If yes - in the here again attached GuidePath_1.zip you find the complete project what I did. If you need further explanations let me know. (Save all files into a new empty folder and open the "Guide_complete.iam").

 

 

Your new posted Dynamic_Simulation.zip I will analyze  next, after you will have posted the missing "Guida_curva.ipt".  

 

 

Jürgen Palme
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Message 52 of 60

j.palmeL29YX
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A first question to your "drs112maa55w1a20_dx.iam" (subassembly of "Dynamic_Simulation.iam"). 

Here (and at other places too) you created a lot of Work Planes/-axis/-points which are identical with the  Origin Work elements. Do you need them, what are they useful for? 

 

And please check all your Sketches if they are full constraint. If not, repair the sketches. (a first example I found after one minute: Schizzo1 in Carcassa.ipt)

 

Jürgen Palme
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Message 53 of 60

Anonymous
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@j.palmeL29YX That sketches aren't made by me. I've found it on an official Catalogue of wheel and i've downloaded it by them website the Cad files. I tried to repair the sketches to allow the wheel to rotate around the pin (all the group called "drs", and the wheel is the file "laufrad")

 

I've created to file with the same name but if you look well, the screws on both sketches are opposite. Look the image below to understand what i've done. 

 

Img.png

 

However yes, that is what i want to achieve with Dynamic simulation. I want to create a kinematic simulation of the 2 group of wheel and than i want to analyze the velocity, acceleration and dynamic forces to understand if what i want to do is replicable in reality or not.

 

Thank You very much however. 

 

The correct files with dynamic simulation is below

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Message 54 of 60

j.palmeL29YX
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@Anonymous wrote:

 

The correct files with dynamic simulation is below


 

The correct files? 

No, no and no. You are far away from a correct model, sorry. 

How often did we suggest you to create full defined sketches? And if we check/analyze your model - how many not full constrained will we find. And also o lot of interferences (collisions) between different parts. 

I'm afraid you have to begin from scratch: 

- open each of the needed parts, redefine (if necessary) the sketches, until all are full constrained and useful dimensioned. (As an example I attached an image of one of your sketches for a Hex Head Bolt with nominal diameter M10. No one needs the dimensions which you attached). 

- remove in the files all what YOU don't need. Regardless where they are coming from. 

- next you can reassemble the parts in a useful structure of subassemblies and parts. 

- Have in mind if some components collide (use the Analyze Interference command) and avoid collisions. (See where your Puffer and Laufrad are placed, as example). 

Then and really only then we can talk about a model analyze with the Dynamic Simulation. 

 

 

cu

 

 

 

 

 

 

 

Jürgen Palme
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Message 55 of 60

Anonymous
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@j.palmeL29YX 

Hi! I've fixed all the problems about axis, plane, constraints, interferences and sketches.

I've created a new assembly and i've tried to make a dynamic simulation. It works finally.

Let me know if there are problems about my work. 

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Message 56 of 60

j.palmeL29YX
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@Anonymous wrote:

 

... a dynamic simulation. It works finally.

Let me know if there are problems about my work. 


 

After a short quick look at your model I think, your "mechanism" doesn't yet work  as intended. (e.g.  >>video<<). 

This "fake" solution may be good enough if you only want to demonstrate how the mechanism looks while running working. 

But if you "... want to create a kinematic simulation of the 2 group of wheel and than i want to analyze the velocity, acceleration and dynamic forces to understand if what i want to do is replicable in reality or not." [Post #53] you need a dynamic model which is closer to the reality. 

Unfortunately today I'm busy the whole day. But tomorrow I can tell you some comments (I have a lot of them) to your model. (Maybe some others (e.g. @JDMather  will jump in this thread and help you in the meantime). 

Jürgen Palme
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Message 57 of 60

Anonymous
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Thank you for the answer and to help me @j.palmeL29YX . I know that this is a “fake” solution and I’m trying to create a real model, but I don’t know how at the moment. I would understand how to create and how to achieve a good and real graphic of velocity, acceleration and forces, in particular of the wheel

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Message 58 of 60

j.palmeL29YX
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@Anonymous wrote:

 

... I’m trying to create a real model, but I don’t know how at the moment. 


 

At first I show you attached a result video (Dyn_Sim.mp4) how your mechanism may work. The simulation is close to the real mechanism. (Of course some improvements are still possible).  

Also attached the Inventor files (DS-Result.zip), also including the Dynamic Simulation. 

 

We know, that your trolley with fixed axes can not follow the path if we have such small radii as you want or need (see image "fixed axes.png"). We need vertical rotatable axes, which always are (at least nearly) perpendicular to the path. 

A fake solution is is what we have done before. But this is constructively difficult to implement and also does not provide the desired information about velocity, acceleration and forces. 

 

Your suggestion is to add some rollers (rulli.ipt) to force the axles into the desired position. I must confess that I did not believe that these rollers could apply enough force to move the axles as desired. 

But nevertheless the attached DS follows this idea. It contains: 

- a spatial joint to give the carcassa  a free movement.

- two revolution joints between carcassa and the axles. 

- revolution joints to enable the rotation of the wheels

- revolution joints to enable the rotation of the rollers. 

- 3D contact joints between the wheels and the rail 

- 3D contact joints between the rollers and the rail

- and of course a gravitation 

 

To drive the mechanism I added to each wheel an imposed motion with a constant velocity (360°/sec).  Of course now we will have a sliding between the wheels and the rail while the trolley follows a radius. But for a first try it doesn't matter We can find a better solution later (e. g. adding a forcing moment to the wheels. The best would probably be a differential gear like on a car, but that makes more effort).  

 

For the moment I'd suggest you, try to analyze which joints I added in the Dynamic Simulation, which Properties they have  and check the results in the output grapher after running the simulation. (my resulting .iaa  can not be uploaded - about 500 MB). I am surprised, that the Force at the rollers is rather small. Of course, with other input values and refining the environmental conditions we will get other results. But at the moment I don't know more about your specific conditions.  

 

Note: In the .mp4 a HalfSection View is activated to get a better look at the wheels an d the rollers. 

 

Jürgen Palme
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Message 59 of 60

j.palmeL29YX
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I don't know if one or some of my suggestions above could help you to solve your problem. 

In the meantime I created a new attempt. You can see I added some more rollers (rulli). So we have a very stable mechanism which also should work well in reality without the risk of jamming. To get it workable I changed some dimensions in some parts, but did not rename the files. If you want to test my last variant, copy (unpack) the files of the attached "DS-Result (2).zip" into a new empty folder, open the .iam, start the Dynamic Simulation and run the simulation. Try to discover what I did. In the output grapher you can see a lot of forces, positions, accelerations. If you have further questions let us know. 

 

 

Jürgen Palme
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Message 60 of 60

Anonymous
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@j.palmeL29YX thank you very much to help me, again.

I apologize for my absence these days, but I am doing other jobs and therefore I cannot devote myself to dynamic simulation. As soon as I am free I will try to understand what you have done and the new constraints and joints that you have put into the system to make it closer to a real model.

 

However I tell you that it is not possible to insert 4 rollers, but only 2 as the company that produces the wheels does not provide for the insertion of 4 rollers, but at most 2. That is, the wheels I have to use are the ones I put in the model , so the work will have to be done on those. Unfortunately it is not possible to customize them.

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