1 & 2. It happens with every design, even a simple box. I'm attaching an f3d file of just a box I created from a single rectangle sketch that triggers the issue.
3. It seems to happen with nearly any Export or Save as mesh action, regardless of the settings, aside from Export to f3d. It locks up when doing Export to STEP, Save as Mesh (3MF), Save as Mesh (STL Binary), Save as Mesh (STL ASCII) and any of the Send to Print Utility options.
4. The program hangs completely and permanently so it doesn't seem like there are any options to generate a report. I have to force Windows to close it. I'm attaching an image of the screen when this happens.
I'm also attaching a log snippet from what I think is the session log, it's in AppData\Local\Autodesk\Autodesk Fusion 360\<random string>\logs. I can't parse much of it but it seems like there's one line where it throws an error about the file its trying to write:
20240924T094252 E .8400 "C:/Users/zer0v/Downloads\box_test.step" doesn't exist. Error Message: The system cannot find the file specified
That kind of says permissions error to me, but I've tried to do the same export/save in a bunch of different locations to the same result. If there's any other information you need please let me know.
Edit: Some additional information, I just uninstalled and deleted the entire AppData/Autodesk folder and then did a clean re-install and the problem persists. Also, I can recreate the error if I select 'save to a project in the cloud' and uncheck 'save to my computer' on the screen after hitting ok on the Save as Mesh window.