Glitching when chamfering/fileting coils

Anonymous
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Message 1 of 6

Glitching when chamfering/fileting coils

Anonymous
Not applicable

Hi,

 

I have noticed fairly inconsistent performance when chamfering and filleting coils.

 

What am I trying to do: I tend to create a lot of parts that interface with threaded existing parts. Many of these existing parts have non standard thread so I have to reverse engineer what is there and model it in Fusion 360. The parts I create are fed to my 3D printer so I do need the threads modeled, not just represented.

 

Workflow: After taking my measurements from the physical part I create a surface at either the minimum or maximum dimension then create a coil on that surface. I exclusively use the triangle profile. Then once the coil is created I like to fillet the peaks and valleys of the thread to help manufacture. (For the uninitiated, creating fine threads with a FDM printer is asking it to do something it is not great at so concessions need to be made on sharpness.)

 

The Problem: When I create these fillets or chamfers I notice glitching in the generated profile when viewing in a sectional analysis. The attached pictures happen to be the latest occurrence, prior occurrences are nearly identical in form. Interestingly these glitches are not uniform although the coil profile is. I have tried altering settings in the chamfer/fillet operation but that seems to move the glitching, not eliminate it.

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5 Replies
  • bug
Replies (5)
Message 2 of 6

g-andresen
Consultant
Consultant

Hi,

Without analyzing the file, a statement is not possible.

Therefore
Share the file:
File > Export > save as f 3d locally > as attachment to next post

 

günther

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Message 3 of 6

Anonymous
Not applicable

Hi Guenther,

I don't wish to share my work with the world yet so I created an example object to illustrate the bug. It is just a coil with a reasonable filet applied to the tip of the profile. Hopefully this is sufficient.

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Message 4 of 6

HughesTooling
Consultant
Consultant

This looks like just a display problem. If you change the display detail control to high it looks OK. 

HughesTooling_0-1610112102872.png

Analyse still looks bad but the quality of section analyse has never been that good. If you actually split the body and inspect it's good. File's attached.

HughesTooling_1-1610112297593.png

 

Mark

 

Mark Hughes
Owner, Hughes Tooling
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Message 5 of 6

HughesTooling
Consultant
Consultant

Just one more test that shows the actual geometry is correct is create a sketch and use project intersect.

You can see the intersection curve is accurate.

HughesTooling_0-1610112605106.png

 

Mark

Mark Hughes
Owner, Hughes Tooling
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Message 6 of 6

Anonymous
Not applicable

I appreciate the help, and the double checking techniques. More tools in my tool box to deal with the sometimes weird behavior of this software.

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