Blend is behaving odd

kepp.andrews
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Blend is behaving odd

kepp.andrews
Advocate
Advocate

Attached are two pics of the exact same part that was setup for blend using the exact same boundaries, curves and faces. One of the pics is a perfect blend. The other is choppy, not smooth and makes my scrap bin fill up. When I tried to copy the blend from the good setup to the bad here is the message I get.

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WARNING!

One or more operations that were moved or copied over have a manufacturing model that is different from the one referenced in the target setup. All geometry selections associated with these operations have been cleared.

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Any ideas how to get the good blend and not the choppy blend? I feel that this is likely user caused, but I don't know what I did to change the way Blend chooses different toolpaths on the same part.

 

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