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Hello, can someone explain to me how to configure Emco Concept mill 55 data step by step. Is it confusing for me?
Data Emco Concept mill 55:
Travel in X longitudinal 190 mm (7.48")
Travel in Y latitudinal 140 mm (5.51")
Travel in Z vertical 260 mm (10.24")
Effective Z-stroke 120 / *190 mm (4.7 / 7.5")
Distance spindle nose - table 77 – 337 mm (3.03 x 13.26")
Table
Clamping area (L x W) 420 x 125 mm (16.54 x 4.92")
Max. table load 10 kg
2 T-slots DIN 650 11 mm (0.43")
T-slot spacing 90 mm (3.54")
Milling spindle
Bearing type roller bearing
Tool change (Option)
No. of tool stations 8
Max. tool weight 1 kg
Max. tool diameter 40 / *60 mm (1.6 / 2.4")
Motion speed tool swivel arm 10 m/min (0.39 ipm)
Tool clamping automatic
Milling spindle drive
Motor power 3 phase asynchronous motor 0,75 kW
Speed range 150 – 3500 rpm
Max. torque 3.7 Nm (2.72 ft/lbs)
Speed with optional engraving spindle 14000 min-1
Feed drive
3 phase step motor in X / Y / Z axis 0,5 µm / 0,5 µm / 0,5 µm
with resolution
Rapid motion speed and feed rate X / Y / Z 0 – 2 m / min (0 – 78.74 ipm)
Average positioning variation in 8 µm / 8 µm / 8 µm
VDI/DGQ 3441 in X / Y / Z
Feed power X / Y / Z [N]“ 800 / 800 / 1000
2) I have the solids of the clamp jaw and the table. How can I use it in setup? Can I add it to the configuration of my machine?
3) How to configure the holders? To use the SK-30 cones in my tool store.
Hello, can someone explain to me how to configure Emco Concept mill 55 data step by step. Is it confusing for me?
Data Emco Concept mill 55:
Travel in X longitudinal 190 mm (7.48")
Travel in Y latitudinal 140 mm (5.51")
Travel in Z vertical 260 mm (10.24")
Effective Z-stroke 120 / *190 mm (4.7 / 7.5")
Distance spindle nose - table 77 – 337 mm (3.03 x 13.26")
Table
Clamping area (L x W) 420 x 125 mm (16.54 x 4.92")
Max. table load 10 kg
2 T-slots DIN 650 11 mm (0.43")
T-slot spacing 90 mm (3.54")
Milling spindle
Bearing type roller bearing
Tool change (Option)
No. of tool stations 8
Max. tool weight 1 kg
Max. tool diameter 40 / *60 mm (1.6 / 2.4")
Motion speed tool swivel arm 10 m/min (0.39 ipm)
Tool clamping automatic
Milling spindle drive
Motor power 3 phase asynchronous motor 0,75 kW
Speed range 150 – 3500 rpm
Max. torque 3.7 Nm (2.72 ft/lbs)
Speed with optional engraving spindle 14000 min-1
Feed drive
3 phase step motor in X / Y / Z axis 0,5 µm / 0,5 µm / 0,5 µm
with resolution
Rapid motion speed and feed rate X / Y / Z 0 – 2 m / min (0 – 78.74 ipm)
Average positioning variation in 8 µm / 8 µm / 8 µm
VDI/DGQ 3441 in X / Y / Z
Feed power X / Y / Z [N]“ 800 / 800 / 1000
2) I have the solids of the clamp jaw and the table. How can I use it in setup? Can I add it to the configuration of my machine?
3) How to configure the holders? To use the SK-30 cones in my tool store.
Hi, hope this helps you a little, a couple of images and a Screencast.
Here is an example of the Machine Configuration with your values entered.
I will attach the .machine file for you in a Zip file.
Creating your tool holders requires some work, you need to go to your "Tool Library" and select + on the toolholder icon to add a toolholder, these you will build up using discs and cones, you don`t need to do the 30 taper part of the tool holder as that will in real life be actually inside the spindle although there is no reason why not if you want to do it that way, you will need to have one of each type of holder that you possess, example an ER32mm Collet holder, or a 10mm sidelock (Weldon) type, you will need to actually measure each of them and create your holder as shown in the image below, from your image it looks like you already know where to go!
Next, your fixture, I see that you have already modeled your table and vise so that is a good start, when you create the model you want to machine it will need to match the coordinates of your Vise, look at the image below for how my sample setup looks.
When you do your setup you will select the "Relative Size Box" and no additional stock if that is actually the size of the material you are machining. you will have to use the "Move/Copy" facility to move your Vise jaws and your Model so that it fits properly in the jaws. See Screencast below 🙂🙂
Hope that is of some help to you, files attached below for you.
Regards
Rob
Hi, hope this helps you a little, a couple of images and a Screencast.
Here is an example of the Machine Configuration with your values entered.
I will attach the .machine file for you in a Zip file.
Creating your tool holders requires some work, you need to go to your "Tool Library" and select + on the toolholder icon to add a toolholder, these you will build up using discs and cones, you don`t need to do the 30 taper part of the tool holder as that will in real life be actually inside the spindle although there is no reason why not if you want to do it that way, you will need to have one of each type of holder that you possess, example an ER32mm Collet holder, or a 10mm sidelock (Weldon) type, you will need to actually measure each of them and create your holder as shown in the image below, from your image it looks like you already know where to go!
Next, your fixture, I see that you have already modeled your table and vise so that is a good start, when you create the model you want to machine it will need to match the coordinates of your Vise, look at the image below for how my sample setup looks.
When you do your setup you will select the "Relative Size Box" and no additional stock if that is actually the size of the material you are machining. you will have to use the "Move/Copy" facility to move your Vise jaws and your Model so that it fits properly in the jaws. See Screencast below 🙂🙂
Hope that is of some help to you, files attached below for you.
Regards
Rob
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