Why is this link gouging my part?

Why is this link gouging my part?

mlitzkow
Enthusiast Enthusiast
267 Views
4 Replies
Message 1 of 5

Why is this link gouging my part?

mlitzkow
Enthusiast
Enthusiast

I am using the blend toolpath to create an edge profile with a ball endmill. This toolpath is the last one in my setup, so the tool has no particular place to go afterward. For some reason, it's making a bunch of fancy moves after it completes machining the part before the final lead-out. During the process, it cuts a small gouge into my part. Fortunately for me, this is the bottom of my part, but still I would like to avoid this in the future.  I understand that the blend toolpath is a preview feature, so maybe it's a bug. On the other hand, I am a newbie to manufacturing, so perhaps it's me. My main question is how to prevent this, but I'm also interested in learning why it is happening in the first place. In the image, the yellow line is a retraction, and that works OK. However, the green line traces right across my part. In the simulation, this doesn't show as red, nor does it stop the simulation. Nevertheless, in an orthogonal view, I can see there is no clearance between it and the surface. In real life, it does create a small gouge in the part.

Link.jpg

0 Likes
Accepted solutions (1)
268 Views
4 Replies
Replies (4)
Message 2 of 5

seth.madore
Community Manager
Community Manager

Could you share your Fusion file?
File > Export > Save to local folder, return to thread and attach the .f3d file in your reply


Seth Madore
Customer Advocacy Manager - Manufacturing


0 Likes
Message 3 of 5

mlitzkow
Enthusiast
Enthusiast

I am including my .f3d file here. The problem is with the setup called "Mini Top - Down", and it is the toolpath called "Blend1 (1/2" Ball nose)".

0 Likes
Message 4 of 5

seth.madore
Community Manager
Community Manager
Accepted solution

I would say that the largest contributor to this issue is that you have a Max Staydown of 1000 inches. I found that setting it to a more reasonable value (I chose 3 inches) produces this as a result:

2022-09-05_12h24_25.png


Seth Madore
Customer Advocacy Manager - Manufacturing


0 Likes
Message 5 of 5

mlitzkow
Enthusiast
Enthusiast

That does it! Thank you very much. I am accepting your solution.

 

0 Likes