How to use 2D Chamfer to make a 30° edge

How to use 2D Chamfer to make a 30° edge

hans.billiet
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How to use 2D Chamfer to make a 30° edge

hans.billiet
Advocate
Advocate

I'm trying to machine the below feature in Plexiglass (see marking in the drawing below).

 

hansbilliet_0-1674319743157.png

This is designed as a chamfer. The angle is 30°, and the height is 3 mm. I have included my f3d file in this post.

 

I'm using a Chamfer Mill with a diameter of 3mm and a taper angle of 30°. This results in a flute length of 2.6mm, which means that I would expect to see several passes. Because I don't want to go to fast, I would even prefer to use passes with a depth of 0.4mm (I'm normally using this when cutting in my Plexiglass). But the "2D Chamfer" seems not to have any option to enter "multiple passes", so I have the strong feeling that, although the name indicates "chamfer", I'm using the wrong tool or method.

 

If I look at the simulation, there is only one pass towards the lower edge (and yes, that's the edge I selected). But because the flute length is only 2.6, and I'm even having an offset of 0.2mm, it's logic that I seem to miss a part that is not cut (see marking in the drawing below).

 

hansbilliet_1-1674320301284.png

I'm sure I'm doing it wrong. Can somebody give me some hints? Thanks!

 

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seth.madore
Community Manager
Community Manager
Accepted solution

Neither 2D Chamfer or 2D Contour (with Chamfer enabled) allow for multiple stepdowns, unfortunately.

We have tickets open to address at least 2D Contour (with Chamfer), but it's taken a backseat to other more pressing tickets.

So, what's a programmer to do...
Use 2D Contour, enable Chamfer
Select the top edge (use the ALT key to select a single chain)

Set Chamfer Size to zero

Set Chamfer Tip Offset to 1.5

Duplicate toolpath

Set this new toolpath to a Chamfer Tip Offset of 3.2 (or any value that gets you below the bottom of the part.

Result:

2023-01-21_13h59_03.png


Seth Madore
Customer Advocacy Manager - Manufacturing


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hans.billiet
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Advocate
Just perfect! Thanks a lot!
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