Hi @Anonymous,
Thanks for your post and sorry for your experience with Sheet metal fusion.
I have checked your attached object file where you modify the flange by using move by set pivot point, because of that operation two corner relief gets messed up
So its not able to make flat pattern for attached object file which contain the intersecting flanges at corner.
If still you want to continue, then instead of using move you can modify that flange in unfold or you can modify by using distance-angle chamfer operation.
Also there one more way you can do that change ...where you can use draft feature and Top face as Plane and flange side face as Faces provide the required angle then there you don't face any flange intersection.
But definitely I will look into your move by set pivot point operation and discuss with Dev How to reduce this messed up.
Please let me know If need any more Help.
Thanks,
Sagar
Sagar Patil
Software Engineer
Quality Assurance
Autodesk, Inc.