Sheet Metal - Flange at an Angle

Sheet Metal - Flange at an Angle

Anonymous
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Message 1 of 10

Sheet Metal - Flange at an Angle

Anonymous
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Hello all - 

 

I have these parts that I need to draw up. Basically imagine yourself standing and pointing with both arms to something slightly above your head.

 

I was able to draw one side (arm) then create a flange to make the "straight" piece. I can't for the life of me figure out how to mirror the flange on the other side. It seems like I can only make perpendicular flanges and when I try to make one from a sketch it wants to create it in the wrong dimension.

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9 Replies
Replies (9)
Message 2 of 10

etfrench
Mentor
Mentor

In this case it would be easiest to start with the center section:

 

 

 

The distance between the inner sides of the legs can be calculated precisely by using the Sheet Metal Rules.  In my model the flange thickness is 1mm and the bend radius is 1mm. Since the length of the initial flange is 28mm, the internal distance is 26mm.  You can do the same sort of calculation if you need to start with the leg.

ETFrench

EESignature

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Message 3 of 10

Anonymous
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Thanks for taking a look. Try downloading my actual part, it was hard to take a screenshot showing what I mean. 

 

What you made is a standard "U". In my part the legs are not straight when looked at from the side.

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Message 4 of 10

etfrench
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Accepted solution

Sorry, that was the one angle I didn't look at Smiley Happy 

 

 

 

You can also modify the shape of flange in the Model environment, so this shape could be made starting with the center section (slightly wider), then cutting away the excess.

ETFrench

EESignature

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Message 5 of 10

Anonymous
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Thanks again - I thought about mirroring it. Is there a way to join it after to make the "make flat pattern" function work. I'm trying to get this to output to a laser. 

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Message 6 of 10

etfrench
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When you join the mirrored bodies, don't make a new component.  It should unfold then.

ETFrench

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Message 7 of 10

lichtzeichenanlage
Advisor
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Accepted solution

Here is a different approach to implement the design.

 

 

 

Message 8 of 10

chrisplyler
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Message 9 of 10

lichtzeichenanlage
Advisor
Advisor

Another way to do the trick - but I couldn't beat my first implementation in terms of number of steps 😉

 

 

 

 

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Message 10 of 10

Anonymous
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Perfect. Thanks for the help!

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