PU Foam in FUSION 360 Material Database

PU Foam in FUSION 360 Material Database

jsLZWXV
Enthusiast Enthusiast
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Message 1 of 5

PU Foam in FUSION 360 Material Database

jsLZWXV
Enthusiast
Enthusiast

I have set-up a static stress simulation with a piece of PU foam and a glass ball on top. Trying to solve the simulation I get the message:

 

"Error: Some components are using a material with invalid properties.
Click here to select 'Study Materials' to set a material."

 

Clicking on it I an pop up opens where PU foam is marked with a yellow triangle with exclamation mark, see attached screenshot (forum 1). Clicking on "PROPERTIES" I found the second pop up (forum 2), some values are red, but I can't change it.

 

How to get that PU foam (or other flexible materials) running? In addition: How to get other flexible materials into the data base? 

 

Thanks !

 

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Message 2 of 5

Austroanglo
Explorer
Explorer

did you ever figure this out? having the same problem..

 

Cheers,

Mark

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Message 3 of 5

jsLZWXV
Enthusiast
Enthusiast

Sorry,  no.

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Message 4 of 5

TheCADWhisperer
Consultant
Consultant

@Austroanglo 

@jsLZWXV 

Linear static stress analysis is limited to rigid materials, not flexible materials, not brittle materials.

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Message 5 of 5

henderh
Community Manager
Community Manager

Hi @jsLZWXV,

 

The reason the material is flagged as invalid is because the Young's Modulus value is zero (i.e. the stiffness is infinitely flexible). I don't see this material in the out of the box Fusion material libraries, so I cannot comment on the reason it should be missing. The PU foam in the Fusion material library's Plastics category doesn't have sufficient properties for simulation as well:

Fusion Plastic library Polyurethane Foam.png

 

I agree with @TheCADWhisperer, a linear static stress solver isn't able to provide the results you're after if you are seeking an accurate simulation of a material that behaves nonlinearly with the applied load(s).

 

In order to simulate the foam's nonlinear properties, a nonlinear stress-strain curve will need to be provided in the material definition (a few examples are provided in Fusion Nonlinear Material Library).

Help page for this procedure:

If the simulation is to simply rest a solid sphere on a block of foam and check the steady=state deformation, the deformation will be considered large and a nonlinear static stress study type will need to be used, or a quasi-static event simulation could also provide results.

 

Hope this helps! Please let us know if you have any additional questions, comments, or suggestions.

 

Best regards,



Hugh Henderson
QA Engineer (Fusion Simulation)
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