Thanks @TrippyLighting and @jeff_strater for the fast replies. Please forgive me, but my new company job may feel my cross section and the assembly is confidential at this point. I don't have a sample I can share immediately. I think I understand your suggestions. My initial thought was that F360 wants everything to be in one file. But if I understand you right, I would make a profile section in a part, and then bring it in as an early feature for other parts to build, and then to an assembly.
If I were to create a sample to post, I'd just do a hollow square tube 12' long. Then I would make lengths of the tube into a picture frame for an example assembly. After the assembly is done, the customer might want to see more of a rectangle than a square tube, or a plus shape instead of a hollow square. I just want to go back and modify the cross section of the stock bar length, and have all of the post processes update. In the sense of an instance, I look at it as being like a bolt with a logo on top. I want to model one format that has a hex with a logo and threads below. I would use a number of different size bolts and lengths in an assembly. And after the matrix is done of all the variations, I may want to change the logo and have all of the bolts update, and in all of the assemblies they are used in.
I will work on your suggested solution of saving out a separate part of bar stock first and explore that. I've got to believe this is a common issue with users and I am open to a specific video if someone knows of one that correlates to the objective. Thank you again and I will post my results - hopefully sooner than later! 😉