Error when applying fillet due to the sketch having segments

[BudSm]

Hello,

I'm pretty new to Fusion, so please forgive my ignorance.

When creating my sketch, I did it in "segments" because it helped my brain work out the correct dimensions and measurements I needed.

But now, after extruding the sketch, I am getting an error when trying to round off the edges with fillets because of these segments. (error: The fillet/chamfer encountered a non-manifold edge or vertex.)

Is there a way to now merge these segments in the sketch into one contiguous shape?  (Kind of like merging/flattening layers in photoshop)

Or is there something else I can do to prevent the fillet error?

[TheCADWhisperer]

@BudSm 

Can you File>Export your *.f3d file to your local drive and then Attach it here to a Reply?

[jeff_strater]

Normally, creating a sketch with multiple line segments will not cause a problem, if the lines are colinear.  They will be correctly merged into a single edge by the Extrude (I cannot tell if that happened here because the sketch is visible over top of the edges).  Your error message is quite specific:  It indicates the presence of non-manifold edges in the geometry being filleted.  The highlighted edge in this image is an example of an edge with more than two adjacent faces:

  I don't see any in your image, but they could be there.  As @TheCADWhisperer requested, share your model and we can likely easily find the problem.

[BudSm]

Thank you for the replies, I appreciate the help.  Here is the .f3d file as requested:

[TheCADWhisperer · Accepted solution]

@BudSm 

Zoom wayyyy in here.

What do you observe?

Are all of your sketches fully defined? (No blue lines.)

Red lock glyph?

[BudSm]

Thank you so much, I wish I knew how I managed to do that.

I really appreciate your time.

[TheCADWhisperer]

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@BudSm wrote:

Thank you so much, I wish I knew how I managed to do that.

I really appreciate your time.

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@BudSm 

Unconstrained geometry is always building a house of cards on a foundation of quicksand.

Fusion tells you when the geometry is under-constrained in your sketches - you have a lot of this.