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OK are there more components or are all 400 fillets in one body? Calculation of 3d fillets is way faster than 2d sketches so not sure what to suggest. If you have several components are you following Rule 1#1 and keeping the components self contained so any fillet features are just for the one components, don't share the feature across multiple components\bodies.

 

Have you tried using 2d contour for the chamfer and setting a minimum cutting radius? I think the radius is at the tip so you'll need to do a bit of math or sketch to get the rad at the contact height.

 

Mark

Mark Hughes
Owner, Hughes Tooling
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