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I don't see any gouging around the part.

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Here's what I see, all the green linking lines are above the blue cutting toolpaths.

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One thing I noticed was you were using a fast simulation that's very rough, setting to standard looks better.

 

I rearranged the toolpaths so the adaptive removes all the material around the part so you can see better what's going on and moved the 2d contour above the parallel cut and the edges all look good. It all looked good how you had it setup as well it's just easier to see with the outer wall removed. 

 

I disabled the timeline in the model workspace and deleted the mesh to make the file smaller for uploading, the 20mb mesh takes too long to upload on my broadband.

 

Mark 

Mark Hughes
Owner, Hughes Tooling
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