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When enabling stock contours, leaving it blank just automatically selects the stock from the setup, you have the option to select a sketch contour for more flexibility it's up to you to decide what's useful. Instead you could enable rest machining and leave it as from setup and get the same results.
Using Rest gives you the option to machine from previous ops but you can also select a body in the setup to give you more options like machining from a casting\forging or pre machined stock.
And yes i think the collisions created from using smoothing are a bug. I use much tighter tolerances so any deviation from vertical can usually be ignored as they are less than 0.02mm but for your application it is a problem.
Mark
Mark Hughes
Owner, Hughes Tooling
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