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Ringarn67
in reply to: kevinGG4T7

Bottom of dune to bottom of stock is 0.25 in!
Axial Stock to leave in 2D countour2 is 0.5in.
Tool in Parallel2 has "permission" to go outside model as long as it touches upper surface of model.
And in bottom left corner, as in other places, 2D Contour is "above" bottom of dune.

Solution 1, Thicker Stock
Solution 2, Much lower Axial Stock to Leave (like 0.05in)
Solution 3, set Tool boundary to "Tool center on boundary" together with Little lower Axial Stock to Leave (like 0.24in)

 

Also, Vertical Lead-in is only 0.1, so tool go straight down to material left from Pocket, change it to 0.75in

 


Nice design btw, I will study it and learn a lot, as I have no experience what so ever of surfaces