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Hi Luke,
I took a look at your operation and made a couple of small changes. I'm not sure why the overcut or the plunge was happening. All looked ok when I simulated, aside from the crash on entry, though I did see a couple of other strange things so went into your settings and made a couple of adjustments.
First I changed your "boundary overlap" from 1mm that you had set to 0 and moved the 1mm to "Additional offset" which looked to clear the material around the edges a little better. I also turned on "Avoid/Touch Surfaces" and set the Mode to "touch" then selected the drive surfaces from your model. On simulation I didn't see anything that would indicate a plunge. Definitely check your G-code before running, but have a look at the changes and see if that works for you.
Hope that helps!
Fusion