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Gearsoup - 

 

I'm sure you're right.  I've included the current file - it works as is, but the only change I made to get it to post correctly was to change the depth in "multiple depths" to a number different than .125".  To recreate the error, change the cutting depth in setup2 from .127" to .125" - at least on my computer it causes a complete failure to post.  This is actually better than what I've been seeing - I've mostly been getting 1/2 of the code correctly, and then it abruptly ends with "failed to post data."

 

I'm using a modified version of the Mach3 post processor - it's called mach3mill_Chris.cps.  I downloaded it from the forum, and have been using it as it makes my machine act more or less like I expect.  I believe the stock mach3 post processor drove the machine back to home at the end which was causing huge issues for me (my home is at a negative location relative to 0,0 for the parts, and it was crashing into guards on the way to home).

 

Thanks!

 

Jason