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Did you create the 'tee' component family, or have access to the original definition iPart file?  If so, I suggest this, get the source iPart file, cycle through each iPart size, and verify there are no modeling errors at that size.  First idea anyway.  When I had a part that was having modeling errors, I got a 'can't create component' .  It was usually from something easy to overlook, like a radius that reduced down to 0 or two independent faces accidentally intersecting when changing sizes via table data.

jvj