how can I use FC for cuntinuous 4th axis machining

how can I use FC for cuntinuous 4th axis machining

Anonymous
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Message 1 of 18

how can I use FC for cuntinuous 4th axis machining

Anonymous
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Okay I have a simple enough part it's just an oval with about 20 90deg grooves that go around it. They are only about .015" deep I could write a program by hand that would do this easily but I have not been able to get FC to do it it either wants to try to do it as surface milling or gives me errors. Anyone have a thought on what am I missing?

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Accepted solutions (3)
1,339 Views
17 Replies
Replies (17)
Message 2 of 18

Anonymous
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Hi @Anonymous,

 

Can you share the part?

 

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Message 3 of 18

Anonymous
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here you go this is the part the main reson I want to do this on the indexing head is it is hard to find double angle cutters this long that come to a small enough point.

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Message 4 of 18

Anonymous
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Hi @Anonymous,

 

Is it around this I have marked "red"?

 

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Message 5 of 18

Anonymous
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Accepted solution

Hi @Anonymous,

 

See the attached file. NOTE you I have used mm tools.

 

Message 6 of 18

Anonymous
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Missing attachment so I can't tell what you marked in red. but probably there are a bunch of grooves going around it and that go down the length of it. It seams like it should be a simple part to make completely on the 4th axis cut the bottom off and machine the inside in a second op an be done. otherwise you end up with more setups. setups are time time is money

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Message 7 of 18

Anonymous
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thanks JD i'll take a look and see what you did and get back to you in a few mins.

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Message 8 of 18

Anonymous
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Thanks JD,

this works great but how did you go about it? Yesterday I had put a the surface on it like you did but rather than indexing it would just surface mill straight down without indexing around the part. I have a couple other sizes to do so need to under stand how to make it work. in the mean time I will continue looking at all your settings etc. and see if I can pick up what I've been missing.

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Message 9 of 18

Anonymous
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Hi @Anonymous,

 

If you can wait 2 hours, then I will made a video with the steps.

 

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Message 10 of 18

Anonymous
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awesome thanks

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Message 11 of 18

bhorstTGM48
Collaborator
Collaborator
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Message 12 of 18

Anonymous
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Hi @Anonymous,

 

Here you go, I hope I can explain in teh video so you can understand:-)

https://autode.sk/2qrk8ye

Message 13 of 18

Anonymous
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Okay I missed that before, so I have tried it on  the grooves but it is still doing funny things like going way deeper than the surface indicated and then continuously indexing while the z goes up a couple thousandths at a time and X+ a couple at a time. gonna keep playing with it I never give up

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Message 14 of 18

Anonymous
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thanks again JD

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Message 15 of 18

Anonymous
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Accepted solution

Hi @Anonymous,

 

I will take a look in the groove issue:-)

 

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Message 16 of 18

bhorstTGM48
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Collaborator
Accepted solution
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Message 17 of 18

rfuentes
Advocate
Advocate

is this for lathe or mill

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Message 18 of 18

Anonymous
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I am doing it on a mill and have it finished now thanks to JD and bhorstTGM48. Thanks you guys