Hi @SteveK88, thanks for the follow-up. While we don't have a public release date for Inventor 2026.4 yet, I would estimate August or September at the latest.
The good news is I'm still able to do a Partial and Full explode after exporting your sample file SEFCOR AFNC2-20-4B.ipt and some other test files containing Mirror features to RFA using the latest 2026.4 internal build.
However, I get the same explode error when I include a Delete Face feature in your part. After investigating further, I realized that it unfortunately appears no surface bodies can be exploded in Revit, and it looks like using Delete Face causes the entire solid body containing the face to be converted into a Surface body. If there's at least one solid body, instead of showing an error, all of the other surface bodies seem to disappear during the Explode command, so only the solid bodies can be exploded. I created a defect to investigate adding support for exploding surface bodies [INVGEN-92297].
I'm not sure the exactly how you're trying to simplify, but I tried using the newer Part Simplify command to simplify some features instead of Delete Face and was able to explode the resulting RFA in Revit (I suppose since it doesn't create any surface bodies). This may not be sufficient since you're trying to delete entire/specific faces, but can the ability to exclude solid bodies and features using Part Simplify serve as a partial workaround in the meantime?
Thank you once again for the extremely valuable feedback!
Best,
Rena