Copyright Autodesk, Inc. All rights reserved. (C)2009 2010 2011 2012 2013 Portions of this software are covered by U.S. Patent Numbers 5,287,408 and 6,096,088. Coupled 3D Flow Solver. Version: ami2014-cerium_compile_windows-x64 (Build 13095-314) 64-bit build Analysis running on host: IPT-V-0602 Operating System: Windows 7 Service Pack 1 Processor type: GenuineIntel Intel64 Family 6 Model 26 Stepping 4 ~2532 MHz Number of Processors: 24 Total Physical Memory: 65535 MBytes Analysis commenced at Wed Mar 21 11:23:26 2018 Mesh and boundary conditions file name : formteildisssolid_linse_study_(copy)0_04_forcecontrolled0_022mixedlonger.udm Results files core name : formteildisssolid_linse_study_(copy)0_04_forcecontrolled0_022mixedlonger~2 -------------------------------------------------------------------------- Solver Parameters: ================= Solver setup: ------------ Solver = Coupled 3D Solution type = Stokes Simulate inertia effect = No Simulate gravity effect = No Gate diameter at cavity injection locations = Specified as 0.500 mm Filling parameters: ------------------ Maximum %volume to fill per time step = 4.000 % Maximum iterations per time step = 50 Convergence tolerance (scaling factor) = 1.000 Flow front scheme = Level set Packing parameters: ------------------ Maximum time step = 0.050 s Maximum iterations per time step = 50 Convergence tolerance (scaling factor) = 1.000 Intermediate results: -------------------- Intermediate results type = Write at constant intervals Number of intermediate results in filling phase = 50 Number of intermediate results in packing phase = 50 Number of intermediate results in cooling phase = 30 -------------------------------------------------------------------------- Material Data: ============= Manufacturer Zeon Corporation Trade name Zeonex E48R Family name COP Specific heat: Tabulated data: Temperature Specific Heat T (K) Cp (J/kg-K) ----------- ------------- 324.1500 1147.0000 343.1500 1514.0000 363.1500 1652.0000 383.1500 1782.0000 394.1500 1885.0000 403.1500 2022.0000 412.1500 2151.0000 423.1500 2209.0000 453.1500 2329.0000 483.1500 2438.0000 518.1500 2564.0000 553.1500 2685.0000 Thermal conductivity: Tabulated data: Temperature Thermal Conductivity T (K) K (W/m-K) ----------- -------------------- 311.1500 0.1510 332.1500 0.1520 353.1500 0.1690 393.1500 0.1800 413.1500 0.1850 433.1500 0.1930 452.1500 0.1920 472.1500 0.2040 491.1500 0.2060 511.1500 0.2040 549.1500 0.2000 569.1500 0.2070 Transition temperature = 130.0000 C pvT Model: 2-domain modified Tait coefficients: b5 = 407.2500 K b6 = 4.5790E-07 K/Pa Liquid phase Solid phase ------------------------------- b1m = 0.0010 b1s = 0.0010 m^3/kg b2m = 5.3880E-07 b2s = 2.0520E-07 m^3/kg-K b3m = 1.7866E+08 b3s = 2.8515E+08 Pa b4m = 0.0034 b4s = 0.0024 1/K b7 = 0.0000 m^3/kg b8 = 0.0000 1/K b9 = 0.0000 1/Pa Viscosity model: Cross-WLF coefficients: n = 0.3308 TAUS = 1.3016E+05 Pa D1 = 2.7778E+13 Pa-s D2 = 405.0500 K D3 = 0.0000 K/Pa A1 = 33.0350 A2T = 51.6000 K Juncture loss equation : DPe = c1 * TAUW^c2 where c1 = 0.2073 Pa^(1-c2) c2 = 1.1500 Mechanical properties data: E1 = 2820.0000 MPa E2 = 2329.9999 MPa v12 = 0.3600 v23 = 0.4700 G12 = 1130.0000 MPa Transversely isotropic coefficient of thermal expansion (CTE) data: Alpha1 = 6.4900E-05 1/C Alpha2 = 6.0900E-05 1/C Stress-Optical coefficients for elastic deformation C1 = 2.0000 Brewster C2 = 0.0000 Brewster Refractive Index of the unoriented material = 1.5300 Component 0 C1 = 0.1627 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 2.0510E-06 s Component 1 C1 = 0.1838 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 2.4400E-05 s Component 2 C1 = 0.3227 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 0.0003 s Component 3 C1 = 0.6272 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 0.0035 s Component 4 C1 = 1.4286 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 0.0411 s Component 5 C1 = 4.2999 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 0.4884 s Component 6 C1 = 12.6449 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 5.8100 s Component 7 C1 = 39.4744 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 69.1100 s Component 8 C1 = 1013.5080 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 822.1000 s Component 9 C1 = 5685.1201 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 9778.0000 s Component 10 C1 = 4235.0762 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 1.1630E+05 s Component 11 C1 = 1.1799E+04 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 1.3840E+06 s Component 12 C1 = 3.8222E+04 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 1.6460E+07 s Component 13 C1 = 1.3356E+05 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 1.9580E+08 s Component 14 C1 = 3.7433E+05 Brewster, C2 = 0.0000 Brewster, Relaxation time at the Reference Temperature = 2.3290E+09 s The temperature shift for the viscoelastic curve in optical calculations is calculated from the WLF model with the following parameters: A1 = 30.6700 , A2 = -217.9600 C, T*= 138.2500 C Sorting the 3D part mesh from the overmolded components. -------------------------------------------------------------------------- Model Details: ============= Mesh Type = 3D Tetrahedra Tetrahedral refinement layers (specified minimum) = 8 Total number of part nodes = 34150 Number of tetrahedron nodes = 34150 Total number of injection location nodes = 1 The injection location node numbers are: 30751 Total number of elements = 185001 Number of part elements = 185001 Number of tetrahedral elements = 185001 Total volume = 0.0046 cm^3 Volume of tetrahedral elements = 0.0046 cm^3 Volume filled initially = 0.0000 cm^3 Volume to be filled = 0.0046 cm^3 Part volume to be filled = 0.0046 cm^3 Sprue/runner/gate volume to be filled = 1.8136E-05 cm^3 Parting plane normal (dx) = 0.0000 (dy) = 0.0000 (dz) = 1.0000 Total projected area = 0.0537 cm^2 Preparing compression analysis (can be slow for large models) ... Setting up compression surfaces ... Extending part to press open distance ... Finished preparing compression analysis. -------------------------------------------------------------------------- Process Settings: ================ Machine parameters: ------------------ Maximum injection pressure = 2.0000E+02 MPa Maximum machine clamp force = 3.5000E+01 tonne Maximum machine injection rate = 1.5000E+01 cm^3/s Machine hydraulic response time = 2.0000E-01 s Temperature control: ------------------- Melt temperature = 280.00 C Mold temperature = 120.00 C Mold-melt heat transfer coefficients Global values. (Superseded by any values set on individual elements.) Filling = 5000.0000 W/m^2-C Packing = 2500.0000 W/m^2-C Detached = 1250.0000 W/m^2-C Atmospheric temperature = 25.00 C Filling Control: --------------- Filling control type = Injection time Fill time = 0.01 s Stroke volume determination = Automatic Velocity/pressure switch-over control: ------------------------------------- Velocity/pressure switch-over control type = By injection pressure Specified injection pressure = 62.0 MPa Pack/holding control: -------------------- Pack/holding control type = Packing pressure vs time Pressure profile: duration pressure ---------------------------- 0.00 s 100.0000 MPa Cooling time: ------------ Cooling time determination = Specified Cooling time = 1.0000 s ------------------------------------------------------------------------------ Compression Control Settings ------------------------------------------------------------------------------ Press compression direction = +Z Press open distance = 0.2000 mm Press compression starts at the end of packing Press compression time = 4.0000 s Compression speed cap = 0.40000 mm/s Press compression force = 1.0000 tonne Press compression speed at incremental distances : distance speed ------------ --------- 0.0400 mm 0.0600 mm/s 1.0000 mm 0.0600 mm/s Switch to press force control at compression force cap Compression force after switch to press force control (absolute) : Duration Press compression force ------------ --------- 0.0000 s 0.0318 tonne 10.0000 s 0.0318 tonne -------------------------------------------------------------------------- Matrix Solver Settings: ====================== AMG matrix solver selection = Automatic Matrix solver used = AMG Number of threads for parallelization = Automatic Initial number of threads used in the analysis = 24 -------------------------------------------------------------------------- Filling Phase: Status: V = Velocity control ============= V/P = Velocity/pressure switch-over P = Pressure control |--------------------------------------------------------------------------------------------| | Time | Fill Vol| Inj Press | Clamp F | Flow Rate| Frozen | Filled | Press | Status| | (s) | (%) | (MPa) | (tonne) | (cm^3/s) | Vol (%)| Node (%)| Displ (mm)| | |--------------------------------------------------------------------------------------------| | 0.000 | 0.016 | 1.333e-01 | 2.56e-12 | 0.024 | 0.00 | 0.000 | 0.000e+00 | V | | 0.000 | 0.103 | 1.174e+00 | 1.72e-06 | 0.018 | 0.00 | 1.233 | 0.000e+00 | V | | 0.000 | 0.120 | 2.650e+00 | 5.04e-06 | 0.030 | 0.00 | 1.408 | 0.000e+00 | V | | 0.000 | 0.205 | 5.534e+00 | 2.14e-05 | 0.049 | 0.00 | 2.231 | 0.000e+00 | V | | 0.000 | 0.284 | 9.115e+00 | 4.68e-05 | 0.065 | 0.00 | 2.963 | 0.000e+00 | V | | 0.000 | 0.341 | 1.278e+01 | 8.10e-05 | 0.084 | 0.00 | 3.520 | 0.000e+00 | V | | 0.000 | 0.469 | 1.716e+01 | 1.41e-04 | 0.093 | 0.00 | 4.325 | 0.000e+00 | V | | 0.000 | 0.694 | 2.038e+01 | 1.80e-04 | 0.132 | 0.00 | 4.679 | 0.000e+00 | V | | 0.000 | 1.726 | 2.631e+01 | 2.50e-04 | 0.225 | 0.00 | 5.684 | 0.000e+00 | V | | 0.001 | 3.052 | 3.011e+01 | 2.93e-04 | 0.322 | 0.00 | 6.726 | 0.000e+00 | V | | 0.001 | 5.582 | 3.224e+01 | 3.18e-04 | 0.394 | 0.00 | 8.363 | 0.000e+00 | V | | 0.001 | 8.112 | 3.329e+01 | 3.32e-04 | 0.434 | 0.00 | 9.889 | 0.000e+00 | V | | 0.002 | 12.059 | 3.367e+01 | 3.40e-04 | 0.449 | 0.00 | 12.697 | 0.000e+00 | V | | 0.002 | 16.084 | 3.383e+01 | 3.45e-04 | 0.456 | 0.00 | 15.391 | 0.000e+00 | V | | 0.002 | 20.282 | 3.392e+01 | 3.47e-04 | 0.457 | 0.00 | 17.874 | 0.000e+00 | V | | 0.003 | 24.493 | 3.400e+01 | 3.50e-04 | 0.458 | 0.00 | 20.571 | 0.000e+00 | V | | 0.003 | 28.702 | 3.405e+01 | 3.54e-04 | 0.458 | 0.00 | 23.303 | 0.000e+00 | V | | 0.004 | 32.935 | 3.411e+01 | 3.57e-04 | 0.458 | 0.00 | 26.307 | 0.000e+00 | V | | 0.004 | 37.190 | 3.413e+01 | 3.60e-04 | 0.458 | 0.00 | 28.975 | 0.000e+00 | V | | 0.004 | 41.478 | 3.419e+01 | 3.64e-04 | 0.458 | 0.00 | 31.695 | 0.000e+00 | V | | 0.005 | 45.514 | 3.428e+01 | 3.67e-04 | 0.458 | 0.00 | 34.094 | 0.000e+00 | V | | 0.005 | 49.826 | 3.429e+01 | 3.71e-04 | 0.458 | 0.00 | 36.940 | 0.000e+00 | V | | 0.006 | 54.134 | 3.434e+01 | 3.75e-04 | 0.458 | 0.00 | 39.982 | 0.000e+00 | V | | 0.006 | 58.375 | 3.438e+01 | 3.79e-04 | 0.458 | 0.00 | 42.802 | 0.000e+00 | V | | 0.006 | 62.602 | 3.442e+01 | 3.83e-04 | 0.458 | 0.00 | 45.751 | 0.000e+00 | V | | 0.007 | 66.749 | 3.448e+01 | 3.88e-04 | 0.458 | 0.00 | 48.457 | 0.000e+00 | V | | 0.007 | 70.936 | 3.447e+01 | 3.93e-04 | 0.458 | 0.00 | 51.499 | 0.000e+00 | V | | 0.008 | 75.084 | 3.453e+01 | 4.00e-04 | 0.458 | 0.00 | 54.483 | 0.000e+00 | V | | 0.008 | 79.226 | 3.453e+01 | 4.06e-04 | 0.458 | 0.00 | 57.602 | 0.000e+00 | V | | 0.008 | 83.427 | 3.457e+01 | 4.15e-04 | 0.459 | 0.00 | 61.089 | 0.000e+00 | V | | 0.009 | 87.576 | 3.461e+01 | 4.23e-04 | 0.458 | 0.00 | 64.492 | 0.000e+00 | V | | 0.009 | 91.677 | 3.467e+01 | 4.33e-04 | 0.458 | 0.00 | 68.076 | 0.000e+00 | V | | 0.010 | 95.777 | 3.469e+01 | 4.43e-04 | 0.458 | 0.00 | 71.640 | 0.000e+00 | V | | 0.010 | 98.460 | 3.484e+01 | 4.54e-04 | 0.458 | 0.00 | 74.108 | 0.000e+00 | V | | 0.010 | 99.876 | 3.508e+01 | 4.63e-04 | 0.457 | 0.00 | 75.423 | 0.000e+00 | V | | 0.010 | 101.195 | 3.500e+01 | 4.68e-04 | 0.458 | 0.00 | 76.577 | 0.000e+00 | V | | 0.011 | 105.632 | 3.462e+01 | 4.85e-04 | 0.460 | 0.00 | 80.594 | 0.000e+00 | V | | 0.011 | 110.123 | 3.483e+01 | 5.27e-04 | 0.459 | 0.00 | 84.533 | 0.000e+00 | V | | 0.012 | 114.674 | 3.524e+01 | 6.85e-04 | 0.458 | 0.00 | 88.791 | 0.000e+00 | V | | 0.012 | 119.091 | 3.625e+01 | 1.24e-03 | 0.457 | 0.00 | 94.108 | 0.000e+00 | V | Specified volume filled under velocity control. Switching to pressure control. Beginning press compression ... Press under speed control. End of packing. Injection location has closed. | 0.012 | 121.994 | 3.819e+01 | 8.61e-03 | 0.000 | 0.00 | 100.000 | 0.000e+00 | Filled| |--------------------------------------------------------------------------------------------| End of filling phase results summary : Current time from start of cycle = 0.0124 s Total mass = 0.0052 g Part mass = 0.0051 g Sprue/runner/gate mass = 1.7020E-05 g Frozen volume = 0.0000 % Injection pressure = 38.1945 MPa Maximum Clamp force - during filling = 0.0086 tonne Time at velocity/pressure switch-over = 0.0124 s Injection pressure at velocity/pressure switch-over= 38.1945 MPa Volume filled at velocity/pressure switch-over = 121.9940 % End of filling. Packing will now commence. Pack Analysis |----------------------------------------------------------------------------------| | Time | Packing | Inj Press | Clamp F | Part Mass| Frozen | Press | Status| | (s) | (%) | (MPa) | (tonne) | (g) | Vol (%)| Displ (mm)| | |----------------------------------------------------------------------------------| | 0.013 | 0.01 | 1.672e+01 | 8.77e-03 | 5.15e-03 | 0.00 | 2.275e-05 | P | | 0.014 | 0.02 | 1.570e+01 | 8.68e-03 | 5.15e-03 | 0.00 | 6.826e-05 | P | | 0.015 | 0.05 | 1.529e+01 | 8.48e-03 | 5.15e-03 | 0.00 | 1.593e-04 | P | | 0.018 | 0.11 | 1.456e+01 | 8.11e-03 | 5.15e-03 | 0.00 | 3.413e-04 | P | | 0.024 | 0.24 | 1.324e+01 | 7.46e-03 | 5.15e-03 | 0.00 | 7.054e-04 | P | | 0.036 | 0.48 | 1.102e+01 | 6.38e-03 | 5.15e-03 | 0.00 | 1.430e-03 | P | | 0.054 | 0.84 | 7.933e+00 | 5.05e-03 | 5.15e-03 | 0.00 | 2.518e-03 | P | | 0.082 | 1.38 | 3.762e-01 | 3.06e-03 | 5.16e-03 | 0.00 | 4.149e-03 | P | | 0.122 | 2.20 | 0.000e+00 | 1.34e-03 | 5.16e-03 | 0.01 | 6.597e-03 | P | | 0.131 | 2.37 | 0.000e+00 | 8.53e-04 | 5.15e-03 | 0.01 | 7.120e-03 | P | | 0.138 | 2.51 | 0.000e+00 | 5.07e-04 | 5.16e-03 | 0.01 | 7.540e-03 | P | | 0.146 | 2.68 | 0.000e+00 | 2.44e-04 | 5.16e-03 | 0.01 | 8.038e-03 | P | | 0.155 | 2.86 | 0.000e+00 | 5.64e-05 | 5.15e-03 | 0.02 | 8.569e-03 | P | | 0.166 | 3.08 | 0.000e+00 | 4.34e-05 | 5.16e-03 | 0.02 | 9.236e-03 | P | | 0.178 | 3.31 | 0.000e+00 | 4.34e-05 | 5.16e-03 | 0.03 | 9.925e-03 | P | | 0.188 | 3.51 | 0.000e+00 | 3.90e-05 | 5.16e-03 | 0.03 | 1.054e-02 | P | | 0.199 | 3.73 | 0.000e+00 | 3.90e-05 | 5.16e-03 | 0.04 | 1.119e-02 | P | | 0.212 | 4.00 | 0.000e+00 | 3.90e-05 | 5.17e-03 | 0.04 | 1.200e-02 | P | | 0.215 | 4.05 | 5.522e-06 | 4.74e-07 | 5.16e-03 | 0.04 | 1.215e-02 | P | | 0.220 | 4.15 | 0.000e+00 | 4.62e-07 | 5.16e-03 | 0.05 | 1.245e-02 | P | | 0.230 | 4.35 | 0.000e+00 | 4.63e-07 | 5.17e-03 | 0.05 | 1.305e-02 | P | | 0.250 | 4.75 | 0.000e+00 | 4.63e-07 | 5.17e-03 | 0.07 | 1.425e-02 | P | | 0.290 | 5.55 | 0.000e+00 | 4.63e-07 | 5.17e-03 | 0.11 | 1.665e-02 | P | | 0.340 | 6.55 | 0.000e+00 | 4.62e-07 | 5.18e-03 | 0.26 | 1.965e-02 | P | | 0.390 | 7.55 | 0.000e+00 | 4.61e-07 | 5.17e-03 | 0.69 | 2.265e-02 | P | | 0.412 | 8.00 | 0.000e+00 | 4.61e-07 | 5.17e-03 | 1.06 | 2.400e-02 | P | | 0.436 | 8.48 | 0.000e+00 | 4.61e-07 | 5.17e-03 | 1.44 | 2.544e-02 | P | | 0.484 | 9.44 | 0.000e+00 | 4.60e-07 | 5.17e-03 | 2.03 | 2.831e-02 | P | | 0.534 | 10.44 | 0.000e+00 | 4.60e-07 | 5.17e-03 | 2.67 | 3.131e-02 | P | | 0.584 | 11.44 | 0.000e+00 | 4.59e-07 | 5.16e-03 | 3.20 | 3.431e-02 | P | | 0.634 | 12.44 | 0.000e+00 | 4.58e-07 | 5.16e-03 | 3.67 | 3.731e-02 | P | | 0.684 | 13.44 | 0.000e+00 | 4.58e-07 | 5.15e-03 | 4.08 | 4.031e-02 | P | | 0.734 | 14.44 | 0.000e+00 | 4.57e-07 | 5.14e-03 | 4.47 | 4.331e-02 | P | | 0.784 | 15.44 | 0.000e+00 | 4.56e-07 | 5.14e-03 | 4.83 | 4.631e-02 | P | | 0.834 | 16.44 | 0.000e+00 | 4.56e-07 | 5.13e-03 | 5.17 | 4.931e-02 | P | | 0.884 | 17.44 | 0.000e+00 | 4.55e-07 | 5.12e-03 | 5.51 | 5.231e-02 | P | | 0.934 | 18.44 | 0.000e+00 | 4.55e-07 | 5.12e-03 | 5.85 | 5.531e-02 | P | | 0.984 | 19.44 | 0.000e+00 | 4.54e-07 | 5.11e-03 | 6.18 | 5.831e-02 | P | | 1.034 | 20.44 | 0.000e+00 | 4.53e-07 | 5.10e-03 | 6.52 | 6.131e-02 | P | | 1.084 | 21.44 | 0.000e+00 | 4.53e-07 | 5.09e-03 | 6.89 | 6.431e-02 | P | | 1.126 | 22.28 | 0.000e+00 | 4.52e-07 | 5.08e-03 | 7.21 | 6.684e-02 | P | | 1.174 | 23.24 | 0.000e+00 | 4.51e-07 | 5.07e-03 | 7.60 | 6.971e-02 | P | | 1.224 | 24.24 | 0.000e+00 | 4.51e-07 | 5.07e-03 | 8.03 | 7.271e-02 | P | | 1.274 | 25.24 | 0.000e+00 | 4.50e-07 | 5.06e-03 | 8.50 | 7.571e-02 | P | | 1.324 | 26.24 | 0.000e+00 | 4.50e-07 | 5.05e-03 | 9.00 | 7.871e-02 | P | | 1.374 | 27.24 | 0.000e+00 | 4.49e-07 | 5.04e-03 | 9.54 | 8.171e-02 | P | | 1.424 | 28.24 | 0.000e+00 | 4.48e-07 | 5.03e-03 | 10.12 | 8.471e-02 | P | | 1.474 | 29.24 | 0.000e+00 | 4.48e-07 | 5.01e-03 | 10.75 | 8.771e-02 | P | | 1.524 | 30.24 | 0.000e+00 | 4.47e-07 | 5.00e-03 | 11.43 | 9.071e-02 | P | | 1.574 | 31.24 | 0.000e+00 | 4.46e-07 | 4.99e-03 | 12.18 | 9.371e-02 | P | | 1.624 | 32.24 | 0.000e+00 | 4.46e-07 | 4.98e-03 | 13.00 | 9.671e-02 | P | | 1.674 | 33.24 | 0.000e+00 | 4.45e-07 | 4.97e-03 | 13.92 | 9.971e-02 | P | | 1.724 | 34.24 | 0.000e+00 | 4.45e-07 | 4.96e-03 | 14.95 | 1.027e-01 | P | | 1.774 | 35.24 | 0.000e+00 | 4.44e-07 | 4.95e-03 | 16.11 | 1.057e-01 | P | | 1.824 | 36.24 | 0.000e+00 | 4.43e-07 | 4.94e-03 | 17.47 | 1.087e-01 | P | | 1.874 | 37.24 | 0.000e+00 | 4.43e-07 | 4.92e-03 | 19.03 | 1.117e-01 | P | | 1.924 | 38.24 | 0.000e+00 | 4.42e-07 | 4.91e-03 | 20.64 | 1.147e-01 | P | | 1.974 | 39.24 | 0.000e+00 | 4.42e-07 | 4.90e-03 | 22.33 | 1.177e-01 | P | | 2.024 | 40.24 | 0.000e+00 | 4.41e-07 | 4.89e-03 | 24.07 | 1.207e-01 | P | | 2.074 | 41.24 | 0.000e+00 | 4.40e-07 | 4.87e-03 | 25.88 | 1.237e-01 | P | | 2.124 | 42.24 | 0.000e+00 | 4.40e-07 | 4.86e-03 | 27.76 | 1.267e-01 | P | | 2.174 | 43.24 | 0.000e+00 | 4.39e-07 | 4.85e-03 | 29.69 | 1.297e-01 | P | | 2.224 | 44.24 | 0.000e+00 | 4.39e-07 | 4.84e-03 | 31.65 | 1.327e-01 | P | | 2.274 | 45.24 | 0.000e+00 | 4.38e-07 | 4.82e-03 | 33.65 | 1.357e-01 | P | | 2.324 | 46.24 | 0.000e+00 | 4.37e-07 | 4.81e-03 | 35.69 | 1.387e-01 | P | | 2.374 | 47.24 | 0.000e+00 | 4.37e-07 | 4.80e-03 | 37.75 | 1.417e-01 | P | | 2.424 | 48.24 | 0.000e+00 | 4.38e-07 | 4.78e-03 | 40.10 | 1.447e-01 | P | | 2.474 | 49.24 | 0.000e+00 | 4.38e-07 | 4.77e-03 | 42.18 | 1.477e-01 | P | | 2.524 | 50.24 | 0.000e+00 | 4.37e-07 | 4.76e-03 | 44.32 | 1.507e-01 | P | | 2.574 | 51.24 | 0.000e+00 | 4.37e-07 | 4.74e-03 | 46.49 | 1.537e-01 | P | | 2.624 | 52.24 | 0.000e+00 | 4.36e-07 | 4.73e-03 | 48.70 | 1.567e-01 | P | | 2.674 | 53.24 | 0.000e+00 | 4.36e-07 | 4.71e-03 | 50.95 | 1.597e-01 | P | | 2.724 | 54.24 | 0.000e+00 | 4.35e-07 | 4.70e-03 | 53.23 | 1.627e-01 | P | | 2.774 | 55.24 | 0.000e+00 | 4.35e-07 | 4.69e-03 | 55.53 | 1.657e-01 | P | | 2.824 | 56.24 | 0.000e+00 | 4.34e-07 | 4.67e-03 | 57.89 | 1.687e-01 | P | | 2.874 | 57.24 | 0.000e+00 | 4.34e-07 | 4.66e-03 | 60.31 | 1.717e-01 | P | | 2.924 | 58.24 | 0.000e+00 | 4.33e-07 | 4.64e-03 | 62.76 | 1.747e-01 | P | | 2.974 | 59.24 | 0.000e+00 | 4.33e-07 | 4.63e-03 | 65.22 | 1.777e-01 | P | | 3.024 | 60.24 | 0.000e+00 | 4.38e-07 | 4.62e-03 | 67.69 | 1.807e-01 | P | | 3.074 | 61.24 | 0.000e+00 | 4.38e-07 | 4.60e-03 | 70.15 | 1.837e-01 | P | | 3.124 | 62.24 | 0.000e+00 | 4.68e-07 | 4.59e-03 | 72.71 | 1.867e-01 | P | | 3.174 | 63.24 | 0.000e+00 | 4.67e-07 | 4.57e-03 | 75.12 | 1.897e-01 | P | | 3.224 | 64.24 | 0.000e+00 | 4.67e-07 | 4.56e-03 | 77.52 | 1.927e-01 | P | | 3.274 | 65.24 | 0.000e+00 | 4.66e-07 | 4.54e-03 | 79.88 | 1.957e-01 | P | | 3.324 | 66.24 | 0.000e+00 | 4.64e-07 | 4.53e-03 | 82.20 | 1.987e-01 | P | | 3.374 | 67.24 | 0.000e+00 | 4.61e-07 | 4.52e-03 | 84.46 | 2.000e-01 | P | End of press compression/packing. Press will now remain stationary. The %volume filled at end of compression = 107.0448 % The % of nodes filled at end of compression = 100.0000 % | 3.424 | 68.24 | 0.000e+00 | 2.15e-07 | 4.51e-03 | 86.64 | 2.000e-01 | P | | 3.474 | 69.24 | 0.000e+00 | 1.27e-07 | 4.51e-03 | 88.75 | 2.000e-01 | P | | 3.524 | 70.24 | 0.000e+00 | 9.24e-08 | 4.51e-03 | 90.75 | 2.000e-01 | P | | 3.574 | 71.24 | 0.000e+00 | 7.53e-08 | 4.51e-03 | 92.63 | 2.000e-01 | P | | 3.624 | 72.24 | 0.000e+00 | 6.55e-08 | 4.51e-03 | 94.37 | 2.000e-01 | P | | 3.674 | 73.24 | 0.000e+00 | 5.86e-08 | 4.51e-03 | 95.97 | 2.000e-01 | P | | 3.724 | 74.24 | 0.000e+00 | 5.29e-08 | 4.51e-03 | 97.39 | 2.000e-01 | P | | 3.774 | 75.24 | 0.000e+00 | 4.77e-08 | 4.51e-03 | 98.59 | 2.000e-01 | P | | 3.824 | 76.24 | 0.000e+00 | 4.29e-08 | 4.51e-03 | 99.53 | 2.000e-01 | P | | 3.874 | 77.24 | 0.000e+00 | 3.84e-08 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 3.924 | 78.24 | 0.000e+00 | 3.41e-08 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 3.974 | 79.24 | 0.000e+00 | 3.00e-08 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.012 | 80.00 | 0.000e+00 | 2.70e-08 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.062 | 81.00 | 0.000e+00 | 2.33e-08 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.112 | 82.00 | 0.000e+00 | 1.98e-08 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.162 | 83.00 | 0.000e+00 | 1.66e-08 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.212 | 84.00 | 0.000e+00 | 1.36e-08 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.262 | 85.00 | 0.000e+00 | 1.09e-08 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.312 | 86.00 | 0.000e+00 | 8.49e-09 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.362 | 87.00 | 0.000e+00 | 6.33e-09 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.412 | 88.00 | 0.000e+00 | 4.47e-09 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.462 | 89.00 | 0.000e+00 | 2.88e-09 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.512 | 90.00 | 0.000e+00 | 1.60e-09 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.562 | 91.00 | 0.000e+00 | 6.97e-10 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.612 | 92.00 | 0.000e+00 | 2.07e-10 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.662 | 93.00 | 0.000e+00 | 2.77e-11 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.712 | 94.00 | 0.000e+00 | 1.49e-12 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.762 | 95.00 | 0.000e+00 | 1.16e-13 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.812 | 96.00 | 0.000e+00 | 5.01e-23 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.862 | 97.00 | 0.000e+00 | 5.01e-23 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.912 | 98.00 | 0.000e+00 | 5.01e-23 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 4.962 | 99.00 | 0.000e+00 | 5.01e-23 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 5.002 | 99.80 | 0.000e+00 | 5.01e-23 | 4.51e-03 | 100.00 | 2.000e-01 | P | | 5.012 | 100.00 | 0.000e+00 | 7.17e-24 | 4.51e-03 | 100.00 | 2.000e-01 | P | |----------------------------------------------------------------------| End of packing phase results summary : Current time from start of cycle = 5.0124 s Total mass = 0.0045 g Part mass = 0.0045 g Sprue/runner/gate mass = 1.7359E-05 g Frozen volume = 100.0000 % Injection pressure = 0.0000 MPa Volumetric shrinkage - maximum = 7.9893 % Volumetric shrinkage - minimum = 1.7528 % Volumetric shrinkage - average = 2.1904 % Volumetric shrinkage - root-mean-square deviation = 0.5776 % Sink Mark Analysis Sink Mark Analysis completed Beginning weld line/air trap analysis... Preparing output data... Finished preparing output data Weld line/air trap analysis completed Execution time Analysis commenced at Wed Mar 21 11:23:26 2018 Analysis completed at Wed Mar 21 12:41:00 2018 CPU time used 41886.64 s equivalent to 11 hr, 38 min Elapsed wall clock time 4654.00 s equivalent to 1 hr, 17 min Copyright Autodesk, Inc. All rights reserved. (C)2009 2010 2011 2012 2013 Portions of this software are covered by U.S. Patent Numbers 5,287,408 and 6,096,088. Warp Analysis Version: ami2014-cerium_compile_windows-x64 (Build 13095-314) 64-bit build Analysis running on host: IPT-V-0602 Operating System: Windows 7 Service Pack 1 Processor type: GenuineIntel Intel64 Family 6 Model 26 Stepping 4 ~2532 MHz Number of Processors: 24 Total Physical Memory: 65535 MBytes Analysis commenced at Wed Mar 21 12:41:19 2018 Model file name: formteildisssolid_linse_study_(copy)0_04_forcecontrolled0_022mixedlonger.udm Reading solver parameters... Reading mechanical property and shrinkage data... Generic shrinkage model is used. Read input tetra mesh: Total number of nodes: 34157 tetras: 185001 ** WARNING 201412 ** The mesh aggregation option is used in the analysis. This option is recommended for typical thin-walled parts, but should not be used for chunky parts. Warp Analysis using a 2-layer aggregated 2nd-order tetrahedral mesh. Number of vertex nodes: 14559 Number of midside nodes: 92763 Total number of nodes in Warp analysis: 107322 Total number of elements in Warp analysis: 72028 Estimated memory requirement: 420 Mbytes. Mapping shrinkage and material property data... Defining anchor plane... Number of separate cavities = 1 Writing input file for structural analysis program... Launching structural analysis program... Reading structural analysis input file... ...finished reading structural analysis input file. Matrix solver used = AMG Number of threads for parallelization = Automatic Initial number of threads used in the analysis = 24 Beginning load incrementation loop... Setting structure information... Assembling stiffness matrix... Solving finite element static equilibrium equations... -------------------------------------------------------- Kstep Kstra Nref Nite Node Ipos Rfac Displacement -------------------------------------------------------- 1 1 1 0 2358 1 1.000e+00 -2.147e-02 Elapsed wall clock time in structural analysis: 31.09 secs. Read input tetra mesh: Total number of nodes: 34157 tetras: 185001 Mapping warpage result... Minimum/maximum displacements at last step (unit: mm): Node Min. Node Max. ----------------------------------------------------- Trans-X 130 -1.2856e-02 2358 8.6103e-03 Trans-Y 2412 -8.1234e-03 2286 8.0675e-03 Trans-Z 2744 -3.3236e-03 42685 4.7200e-03 ----------------------------------------------------- Writing result file... Execution time Analysis commenced at Wed Mar 21 12:41:43 2018 Analysis completed at Wed Mar 21 12:42:23 2018 CPU time used 346.35 s Elapsed wall clock time 40.00 s Warp analysis has completed successfully.