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Just for another data point I too have toolbar issues. I found that showing the fatigue wizard button on the toolbars would cause them to re-organize (mostly off screen) every time the enviroment changed, or every time I re-started the program. By turning off the fatigue wizard button things seems to be staying where I put them.
This is on Algor 2011 running on WinXP 64bit sp2
Thank you for the additional information. These replies have been very helpful.
Joel Schultz
Principal Engineer
MFG-Digital Simulation