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Involute Spline Error

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Justin.Bushman
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Involute Spline Error

I have created a part containing the rough forging, and then added it to an assembly and added the machine features to create the outside and inside profiles.  Now I'm trying to add an external involute spline to one of the ends and I can't get it to work no matter what I try.  I have searched all over here and using Google and have tried the solutions I have found (assigning orientation to different planes, changing my document settings to mm instead of inch, etc.)  but still can't get it to work.

 

The spline I am trying to add is a DIN 5480 W120 x 5 x 30 x 22 x 8f and I need it to be 4.88" long.

 

I am trying to add it to the lower right end of the shaft when you are looking at it from the home view (the section with a 4.685" OD).

 

I am using Autodesk Inventor Pro 2012 64 Bit Build 160

 

I have attached a copy of the part and assembly for anyone to look at to try to help me out.

 

Thanks,

Justin Bushman

 

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