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When I export to an autocad DWG file using the sheet scale option either model or layout. My sheet scales down in size x 25.4:1 why??
Are you going through your options when you are exporting it out to the a dwg.
Have you tried Save Copy As ... if so do you get the same results?
What's the template you're using. Somwhere you have MM select to have it be 25.4 larger , or Inches to MM
See what happens if you go in and save copy as ..and set it to Base Model View and see what you get