Wow, I see that nobody has been answering posts on this board for a while. I'll remind my Autodesk colleagues to check in more often.
1. Yes, the label fonts are the same for all drawings. This has been an interesting issue that came up because the original authors and us old-time ADSKers approached this with different mindsets. Some of us assumed that multiple drawings would be at the same scale, so this would not be a problem. Others were used to doing "zoom to fit" and producing the DWF drawing. We never realized we were on different assumptions. So... if you create your DWF files to scale, the common font size is less of an issue. Apparently, this is not the way Facility Link works by default. We've talked about ways to fix this, but we're reluctant to make the user assign different label styles to each drawing and each report and so on... Imagine making changes or adding new reports if there were a 1:1 correspondence between label styles and each drawing. So for now, we think it is better to offer guidance on generating DWFs to scale.
2. Your label size adjustments and relocations should be the same from session to session. The fact that they are not seems to me to be a function of the configuration of your database, based upon a litle knowledge of where these settings are stored. If you are still seeing this behavior, post again with what database you are using and I'll get someone to explain it more.
Mark Evans
Autodesk
Mark Evans
Senior Product Manager
AEC Division, Simulation Product Line
Autodesk, Inc.