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    Active Member
    aaddekrom
    Posts: 10
    Registered: ‎02-18-2011
    Accepted Solution

    Sheet metal Problem

    409 Views, 14 Replies
    11-09-2012 03:08 AM

    Can't seem to find a sheet metal solution for this part.

    Can someone help me in the right direction ?

    Tried Rip & Bend and building it from face, solids etc.

    IVP2013

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    *Expert Elite*
    karthur1
    Posts: 3,591
    Registered: ‎04-27-2005

    Re: Sheet metal Problem

    11-09-2012 10:14 AM in reply to: aaddekrom

    I would say to use a contoured flange to get the basic shape, then add the flanges on the sides.

     

    If you want to use what you have so far, you will have to add fillets (inside and outside) and add cuts where the flanges miter together.

     

    2012-11-09_1213.png

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    *Pro
    jletcher
    Posts: 1,329
    Registered: ‎05-18-2011

    Re: Sheet metal Problem

    11-09-2012 10:23 AM in reply to: karthur1

    Not sure how the part was made but it sounds like it was extruded not using shet metal functions.

    But putting in radius is not a way to fix it.

     

    in sheet metal there is a command called Bend use that just pick the edge you want. it will make it a bend with the sheet metal radius.

     

    bend1.JPG

     

    bend2.JPG

     

    bend3.JPG


    Please mark this response as "Accept as Solution" if it answers your question.

    James Letcher
    2012 Factory Design Suite ( will not load 2013)
    What happen to my Inventor :-(
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    *Expert Elite*
    karthur1
    Posts: 3,591
    Registered: ‎04-27-2005

    Re: Sheet metal Problem

    11-09-2012 10:40 AM in reply to: jletcher

    What is this you are clicking?

     

    2012-11-09_1237.png

     

     

    I dont recognize that.  I am on 2013.

     

    When I try the Bend command, I get an error when I apply it "Failed to extend body or create space for bend".

     

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    Distinguished Contributor
    Posts: 119
    Registered: ‎09-06-2006

    Re: Sheet metal Problem

    11-09-2012 10:55 AM in reply to: aaddekrom

    I had never used the bend feature before to do this, but I tried it on '13 and it worked for me.

    Sheet Metal Bend.PNG

    Larry Marshall
    2013 Product Design Suite Ultimate
    Windows 7 Sp1
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    *Pro
    jletcher
    Posts: 1,329
    Registered: ‎05-18-2011

    Re: Sheet metal Problem

    11-09-2012 12:12 PM in reply to: karthur1

    sounds like your radius may be to big or flange to small to accept radius. can you post picture of yours? When it is in preview. like my second picture.


    Please mark this response as "Accept as Solution" if it answers your question.

    James Letcher
    2012 Factory Design Suite ( will not load 2013)
    What happen to my Inventor :-(
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    jletcher
    Posts: 1,329
    Registered: ‎05-18-2011

    Re: Sheet metal Problem

    11-09-2012 12:13 PM in reply to: jletcher

    oh also the thickness has to match the sheet metal rule you are using.


    Please mark this response as "Accept as Solution" if it answers your question.

    James Letcher
    2012 Factory Design Suite ( will not load 2013)
    What happen to my Inventor :-(
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    *Expert Elite*
    Posts: 21,727
    Registered: ‎04-20-2006

    Re: Sheet metal Problem

    11-10-2012 05:49 AM in reply to: aaddekrom

    I haven't gotten around to your solution yet, but you might want to take a look at the attached file.

    It looked to me like you were doing too much work.

     

    simple geometry.png

     

    The finished sheet metal part is not so easy.  I see lots of suggestions - but no solution files.

    Please mark this response as "Accept as Solution" if it answers your question.
    -----------------------------------------------------------------------------------------
    Autodesk Inventor 2013 Certified Professional
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    Active Member
    aaddekrom
    Posts: 10
    Registered: ‎02-18-2011

    Re: Sheet metal Problem

    11-12-2012 05:21 AM in reply to: JDMather

    Thanks for your help.

    I tried several "modeling" approaches until i decided to model it from surfaces.

    Contour flange, Face & Fold, 3D solid & shell give (almost) the same geometry but the problem occurs when developing the flanges.

    When i decide to cut and bend after solid & shell, it won't take all bends and cuts.

    When i go with Face & Fold (see attachement), it won't make corner seams like it should, because there is always al little angle between the flanges. (The same with contour flange).

     

    Regards,

    Aad 

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    *Expert Elite*
    Posts: 21,727
    Registered: ‎04-20-2006

    Re: Sheet metal Problem

    11-12-2012 05:34 AM in reply to: aaddekrom

    I would very rarely use Fold feature.

    I will try to post one solution later today.

    Please mark this response as "Accept as Solution" if it answers your question.
    -----------------------------------------------------------------------------------------
    Autodesk Inventor 2013 Certified Professional
    Autodesk AutoCAD 2013 Certified Professional
    Certified SolidWorks Professional
    Inventor Professional 2013 SP 1.1 Edu 64-bit
    GeForce GTX 560M i7-2670QM @ 2.2GHz 8GB RAM
    http://home.pct.edu/~jmather/content/DSG322/inventor_surface_tutorials.htm
    http://www.autodesk.com/edcommunity
    Still waiting for -Draft option on any Rib feature.
    Please use plain text.