Hi,
I cannot reproduce this issue on my machine with AutoCAD MEP. Normally it stores the last used shape, so if you change it to rectangular, it should use rectangular the next time. But it seems not to do it on your MEP.
The shape setting is stored in the registry database. So it seems that on your machine this value is not saved properly in the registry and it could be related to corrupt registry.
You can try the following possibilities:
A). Create a new Windows user and then try it with this new user.
B). Set manually the value of ShapeValue to 0 (rectangular) in the registry. Then you can check if this setting is maintained when you draw the duct run.
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Warning! Problems caused by improperly editing the Windows registry could render your computer operating system unusable. Microsoft provides a wealth of critical information that you need to know about the registry in the Microsoft Knowledge Base.
Use the Microsoft® Registry Editor only at your own risk and only after backing up the registry as well as the system.dat and user.dat files as outlined for your operating system in the Microsoft Knowledge Base and in the related Autodesk solution, http://support.autodesk.com/getdoc.asp?id=TS66513. Additional information about the registry is also contained in the Help topics in the Microsoft Registry Editor.
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- Open the registry database (Windows Start > Run > regedit).
- In the registry editor, browse to the entry:
HKEY_CURRENT_USER\Software\Autodesk\AutoCAD\R18.2\ACAD-A006:409\Profiles\<profilename>\Dialogs\AecbHvac60-DuctAdd\UNIT_IN (or UNIT_MM in metric)
- Change the value for ShapeValue to 0.
- Close the registry editor.
Note: The values for ShapeValue are:
0 : rectangular
1 : round
2 : oval

Rene Sommer